arXiv:2510.02009cs.CEcs.LG2025-10被引 11

用深度学习预测3D混凝土打印的挤出层形状,减少试错成本。

ShapeGen3DCP: A Deep Learning Framework for Layer Shape Prediction in 3D Concrete Printing

  • 输入材料与工艺参数,直接预测挤出层截面形状。
  • 在多种数值和实验案例中预测误差小,验证了高精度。
  • 适合用于打印参数预设与复杂结构的路径优化。

本文提出ShapeGen3DCP,一种用于3D混凝土打印(3DCP)中快速准确预测挤出层横截面几何形状的深度学习框架。该方法基于神经网络,输入包括流体状态下的材料属性(密度、屈服应力、塑性黏度)和工艺参数(喷嘴直径、喷嘴高度、打印速度与流量),直接预测挤出层形状。为增强泛化能力,部分输入被重构为无量纲参数以体现底层物理规律。预测形状采用傅里叶描述符紧凑表示,强制保证轮廓光滑、闭合且对称,将预测任务简化为少量系数。训练数据通过成熟的粒子有限元(PFEM)模型合成,克服了实验数据稀缺问题。在多样化的数值与实验案例中验证均显示良好一致性,证实了框架的准确性与可靠性。该方法可应用于打印参数预校准,显著减少甚至消除试错调整,并支持更复杂设计的工具路径优化。未来结合仿真与传感器反馈,有望实现3DCP的闭环数字孪生系统,实现过程实时优化、缺陷检测与打印参数自适应控制。

原文摘要 · Abstract (English)

This work introduces ShapeGen3DCP, a deep learning framework for fast and accurate prediction of filament cross-sectional geometry in 3D Concrete Printing (3DCP). The method is based on a neural network architecture that takes as input both material properties in the fluid state (density, yield stress, plastic viscosity) and process parameters (nozzle diameter, nozzle height, printing and flow velocities) to directly predict extruded layer shapes. To enhance generalization, some inputs are reformulated into dimensionless parameters that capture underlying physical principles. Predicted geometries are compactly represented using Fourier descriptors, which enforce smooth, closed, and symmetric profiles while reducing the prediction task to a small set of coefficients. The training dataset was synthetically generated using a well-established Particle Finite Element (PFEM) model of 3DCP, overcoming the scarcity of experimental data. Validation against diverse numerical and experimental cases shows strong agreement, confirming the framework's accuracy and reliability. This opens the way to practical uses ranging from pre-calibration of print settings, minimizing or even eliminating trial-and-error adjustments, to toolpath optimization for more advanced designs. Looking ahead, coupling the framework with simulations and sensor feedback could enable closed-loop digital twins for 3DCP, driving real-time process optimization, defect detection, and adaptive control of printing parameters.

3D打印深度学习混凝土形状预测

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