用物理模型生成数据,结合扩散对齐实现真实焊缝的自动检测
Machine Learning-Based Ultrasonic Weld Characterization Using Hierarchical Wave Modeling and Diffusion-Driven Distribution Alignment
- 基于兰姆波的降阶模型生成多样焊缝缺陷数据集
- 通过扩散对齐修复真实测量中的噪声干扰,提升模型鲁棒性
- 适合工业无损检测场景,尤其适用于数据稀缺和环境复杂的情况
自动化超声焊缝检测在无损评估领域仍面临挑战,主要源于训练数据有限(实验样本或高保真仿真难获取)以及工业现场环境波动导致实时测量数据失真。本文提出端到端机器学习流程,融合降阶建模、基于扩散的分布对齐与U-Net分割反演。基于兰姆波理论的降阶赫姆霍兹模型生成覆盖不同焊缝异质性和裂纹缺陷的综合数据集;低阶解提供可靠训练数据,再通过少量全3D弹道动力学仿真进行迁移学习优化。为应对实际中分布外(OOD)的激光多普勒测振(LDV)扫描噪声,引导扩散生成分布内表示,供反演模型处理。该框架实现了真实数据上焊缝自动检测的端到端解决方案。
原文摘要 · Abstract (English)
Automated ultrasonic weld inspection remains a significant challenge in the nondestructive evaluation (NDE) community to factors such as limited training data (due to the complexity of curating experimental specimens or high-fidelity simulations) and environmental volatility of many industrial settings (resulting in the corruption of on-the-fly measurements). Thus, an end-to-end machine learning (ML) workflow for acoustic weld inspection in realistic (i.e., industrial) settings has remained an elusive goal. This work addresses the challenges of data curation and signal corruption by proposing workflow consisting of a reduced-order modeling scheme, diffusion based distribution alignment, and U-Net-based segmentation and inversion. A reduced-order Helmholtz model based on Lamb wave theory is used to generate a comprehensive dataset over varying weld heterogeneity and crack defects. The relatively inexpensive low-order solutions provide a robust training dateset for inversion models which are refined through a transfer learning stage using a limited set of full 3D elastodynamic simulations. To handle out-of-distribution (OOD) real-world measurements with varying and unpredictable noise distributions, i.e., Laser Doppler Vibrometry scans, guided diffusion produces in-distribution representations of OOD experimental LDV scans which are subsequently processed by the inversion models. This integrated framework provides an end-to-end solution for automated weld inspection on real data.
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