arXiv:2510.16857cs.LGcs.AI2025-10NeurIPS被引 5

构建12000组高精度汽车气动仿真数据集,加速电动车续航优化。

DrivAerStar: An Industrial-Grade CFD Dataset for Vehicle Aerodynamic Optimization

  • 用自由形变算法系统生成12000组带完整发动机舱的汽车气动仿真。
  • 风洞验证误差低于1.04%,比现有数据集提升五倍精度。
  • 适合工业界研发人员和AI驱动设计研究者使用。

车辆气动优化对电动汽车电动化至关重要,减阻直接决定续航与能效。传统方法面临计算代价高昂(单次设计迭代需数周)与简化模型精度不足的两难。尽管机器学习有潜力,现有数据集存在网格分辨率不足、缺少关键部件、验证误差超5%等根本缺陷,难以用于工业流程。我们提出DrivAerStar,包含12,000组基于STAR-CCM+软件生成的工业级汽车气动CFD仿真。通过20个CAD参数对三种车型配置进行自由形变(FFD)系统探索,涵盖完整发动机舱与冷却系统及真实内部气流。采用精细网格策略并严格控制壁面$y^+$,实现风洞验证误差低于1.04%——较现有数据集提升五倍。基准测试表明,基于该数据训练的模型可达到生产级精度,计算耗时从数周降至分钟级。这是首个连接学术机器学习研究与工业CFD实践的数据集,为工程领域数据驱动优化树立新标准。其范式亦适用于其他受算力制约的跨学科领域。

原文摘要 · Abstract (English)

Vehicle aerodynamics optimization has become critical for automotive electrification, where drag reduction directly determines electric vehicle range and energy efficiency. Traditional approaches face an intractable trade-off: computationally expensive Computational Fluid Dynamics (CFD) simulations requiring weeks per design iteration, or simplified models that sacrifice production-grade accuracy. While machine learning offers transformative potential, existing datasets exhibit fundamental limitations -- inadequate mesh resolution, missing vehicle components, and validation errors exceeding 5% -- preventing deployment in industrial workflows. We present DrivAerStar, comprising 12,000 industrial-grade automotive CFD simulations generated using STAR-CCM+${}^\unicode{xAE}$ software. The dataset systematically explores three vehicle configurations through 20 Computer Aided Design (CAD) parameters via Free Form Deformation (FFD) algorithms, including complete engine compartments and cooling systems with realistic internal airflow. DrivAerStar achieves wind tunnel validation accuracy below 1.04% -- a five-fold improvement over existing datasets -- through refined mesh strategies with strict wall $y^+$ control. Benchmarks demonstrate that models trained on this data achieve production-ready accuracy while reducing computational costs from weeks to minutes. This represents the first dataset bridging academic machine learning research and industrial CFD practice, establishing a new standard for data-driven aerodynamic optimization in automotive development. Beyond automotive applications, DrivAerStar demonstrates a paradigm for integrating high-fidelity physics simulations with Artificial Intelligence (AI) across engineering disciplines where computational constraints currently limit innovation.

气动优化工业数据集CFDAI驱动设计

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