融合视觉与传感数据,提升铣刀状态预测精度。
OmniFuser: Adaptive Multimodal Fusion for Service-Oriented Predictive Maintenance
- 并行提取图像与力信号特征,捕捉互补时空模式。
- 跨模态融合分离共享与专属特征,提升信息整合效率。
- 支持多步力信号预测,适合工业智能维护系统部署。
准确及时地预测刀具状态对智能制造系统至关重要,因突发性刀具失效可能导致质量下降和生产停机。在现代工业环境中,预测性维护正作为集成传感、分析与决策支持的智能服务实施。为满足可靠、服务导向的运行需求,本文提出OmniFuser,一种用于铣刀预测性维护的多模态学习框架,融合高分辨率刀具图像与切削力信号。该方法并行提取两类数据的特征,捕获跨模态的互补时空模式。通过无污染的跨模态融合机制,分离共享与模态特异性成分,实现高效交互。此外,递归精炼路径作为锚定机制,持续保留残差信息以稳定融合动态。所学表征可封装为可复用的维护服务模块,支持刀具状态分类(如:锋利、使用中、钝化)与多步力信号预测。在真实铣削数据集上的实验表明,OmniFuser持续优于现有先进基线,为构建智能工业维护服务提供可靠基础。
原文摘要 · Abstract (English)
Accurate and timely prediction of tool conditions is critical for intelligent manufacturing systems, where unplanned tool failures can lead to quality degradation and production downtime. In modern industrial environments, predictive maintenance is increasingly implemented as an intelligent service that integrates sensing, analysis, and decision support across production processes. To meet the demand for reliable and service-oriented operation, we present OmniFuser, a multimodal learning framework for predictive maintenance of milling tools that leverages both visual and sensor data. It performs parallel feature extraction from high-resolution tool images and cutting-force signals, capturing complementary spatiotemporal patterns across modalities. To effectively integrate heterogeneous features, OmniFuser employs a contamination-free cross-modal fusion mechanism that disentangles shared and modality-specific components, allowing for efficient cross-modal interaction. Furthermore, a recursive refinement pathway functions as an anchor mechanism, consistently retaining residual information to stabilize fusion dynamics. The learned representations can be encapsulated as reusable maintenance service modules, supporting both tool-state classification (e.g., Sharp, Used, Dulled) and multi-step force signal forecasting. Experiments on real-world milling datasets demonstrate that OmniFuser consistently outperforms state-of-the-art baselines, providing a dependable foundation for building intelligent industrial maintenance services.
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