利用图像内在先验实现无标注的芯片缺陷检测与新类别发现
Image-Intrinsic Priors for Integrated Circuit Defect Detection and Novel Class Discovery via Self-Supervised Learning
- 通过自监督学习提取正常图像特征,用重建残差定位缺陷区域
- 提出自适应二值化策略,稳定聚焦核心缺陷区域,应对不同显著性变化
- 引入软掩码注意力机制,提升对未知缺陷的识别能力,适合工业质检场景
集成电路制造流程复杂,包含数百个工艺步骤,任一环节都可能引发缺陷,导致良率下降和产品可靠性降低。传统监督方法依赖大量人工标注,难以应对新出现或数据稀少的缺陷;聚类等无监督方法因缺乏先验信息而性能不稳定。本文提出IC DefectNCD,一种无需支持集的自监督框架,利用集成电路SEM图像中的图像内在先验进行缺陷检测与新类别发现。首先设计自归一化信息引导的缺陷检测方法,通过可学习的正常信息提取器聚合典型正常特征,并以重建残差粗略定位缺陷区域;为应对缺陷显著性差异,提出自适应二值化策略,生成聚焦核心缺陷区的稳定子图像;最后构建自缺陷信息引导的分类模型,引入软掩码注意力机制,将空间缺陷先验注入师生网络,增强对缺陷区域的敏感性,抑制背景干扰,实现对未见缺陷的识别与分类。在涵盖三个关键制造阶段、15种缺陷类型的实测数据集上验证,该方法在缺陷检测与未知缺陷分类任务中均表现稳健。
原文摘要 · Abstract (English)
Integrated circuit manufacturing is highly complex, comprising hundreds of process steps. Defects can arise at any stage, causing yield loss and ultimately degrading product reliability. Supervised methods require extensive human annotation and struggle with emergent categories and rare, data scarce defects. Clustering-based unsupervised methods often exhibit unstable performance due to missing priors. We propose IC DefectNCD, a support set free framework that leverages Image Intrinsic Priors in IC SEM images for defect detection and novel class discovery. We first develop Self Normal Information Guided IC Defect Detection, aggregating representative normal features via a learnable normal information extractor and using reconstruction residuals to coarsely localize defect regions. To handle saliency variations across defects, we introduce an adaptive binarization strategy that produces stable subimages focused on core defective areas. Finally, we design Self Defect Information Guided IC Defect Classification, which incorporates a soft mask guided attention mechanism to inject spatial defect priors into the teacher student model. This enhances sensitivity to defective regions, suppresses background interference, and enables recognition and classification of unseen defects. We validate the approach on a real world dataset spanning three key fabrication stages and covering 15 defect types. Experiments demonstrate robust performance on both defect detection and unseen defect classification.
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