融合四种AI技术,实现制造系统预测性维护的智能优化。
Optimizing Predictive Maintenance in Intelligent Manufacturing: An Integrated FNO-DAE-GNN-PPO MDP Framework
- 用FNO捕捉时序高频特征,DAE降噪提取鲁棒状态,GNN建模设备关联关系。
- 在真实工业数据上实现最高13%运维成本降低,策略收敛稳定。
- 适合关注智能制造降本增效的工程师与研究人员参考。
在智能制造时代,预测性维护(PdM)对提升设备可靠性、降低运营成本至关重要。本文提出一种集成傅里叶神经算子(FNO)、去噪自编码器(DAE)、图神经网络(GNN)和近端策略优化(PPO)的马尔可夫决策过程(MDP)框架,以应对复杂制造系统中多维的预测性维护挑战。该框架创新性地利用FNO强大的频域表征能力捕捉高维时序模式;通过DAE从复杂非高斯传感器数据中实现鲁棒、抗噪的潜在状态嵌入;借助GNN精确表示设备间的依赖关系,支持全局协同维护决策;并结合PPO实现长期维护策略的稳定高效优化,有效应对不确定性与非平稳动态。实验验证表明,该方法显著优于多种深度学习基线模型,在真实工业数据上实现最高13%的成本降低,且各模块间表现出强收敛性与协同效应。该框架具有显著工业应用潜力,可通过数据驱动策略有效减少停机时间和运营支出。
原文摘要 · Abstract (English)
In the era of smart manufacturing, predictive maintenance (PdM) plays a pivotal role in improving equipment reliability and reducing operating costs. In this paper, we propose a novel Markov Decision Process (MDP) framework that integrates advanced soft computing techniques - Fourier Neural Operator (FNO), Denoising Autoencoder (DAE), Graph Neural Network (GNN), and Proximal Policy Optimisation (PPO) - to address the multidimensional challenges of predictive maintenance in complex manufacturing systems. Specifically, the proposed framework innovatively combines the powerful frequency-domain representation capability of FNOs to capture high-dimensional temporal patterns; DAEs to achieve robust, noise-resistant latent state embedding from complex non-Gaussian sensor data; and GNNs to accurately represent inter-device dependencies for coordinated system-wide maintenance decisions. Furthermore, by exploiting PPO, the framework ensures stable and efficient optimisation of long-term maintenance strategies to effectively handle uncertainty and non-stationary dynamics. Experimental validation demonstrates that the approach significantly outperforms multiple deep learning baseline models with up to 13% cost reduction, as well as strong convergence and inter-module synergy. The framework has considerable industrial potential to effectively reduce downtime and operating expenses through data-driven strategies.
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