用激光散斑+深度学习自动识别材料,让切割更安全高效
Towards a Safer and Sustainable Manufacturing Process: Material classification in Laser Cutting Using Deep Learning
- 通过训练CNN分析材料表面激光散斑图案进行分类
- 换激光颜色后仍保持高准确率,验证集达96.88%
- 适合需要实时材料识别的智能制造场景
激光切割广泛应用于各行业材料加工,但运行中会产生大量粉尘、烟雾和气溶胶,威胁环境与工人健康。散斑传感已成为实时监测切割过程并识别材料类型的一种有前景的方法。本文提出一种基于材料表面激光散斑模式的深度学习材料分类技术,用于监控和控制激光切割过程。该方法利用卷积神经网络(CNN)在激光散斑图像数据集上进行训练,以识别不同材料类型,实现安全高效的切割。以往基于散斑传感的材料分类方法在改变激光颜色时可能表现不稳定。本研究实验表明,所提方法即使在激光颜色变化下仍能实现高精度分类,在训练集上准确率达98.30%,验证集达96.88%。此外,在包含30种材料的3000张新图像上测试,F1得分达到0.9643。该方法为基于散斑传感的材料感知激光切割提供了鲁棒且精确的解决方案。
原文摘要 · Abstract (English)
Laser cutting is a widely adopted technology in material processing across various industries, but it generates a significant amount of dust, smoke, and aerosols during operation, posing a risk to both the environment and workers' health. Speckle sensing has emerged as a promising method to monitor the cutting process and identify material types in real-time. This paper proposes a material classification technique using a speckle pattern of the material's surface based on deep learning to monitor and control the laser cutting process. The proposed method involves training a convolutional neural network (CNN) on a dataset of laser speckle patterns to recognize distinct material types for safe and efficient cutting. Previous methods for material classification using speckle sensing may face issues when the color of the laser used to produce the speckle pattern is changed. Experiments conducted in this study demonstrate that the proposed method achieves high accuracy in material classification, even when the laser color is changed. The model achieved an accuracy of 98.30 % on the training set and 96.88% on the validation set. Furthermore, the model was evaluated on a set of 3000 new images for 30 different materials, achieving an F1-score of 0.9643. The proposed method provides a robust and accurate solution for material-aware laser cutting using speckle sensing.
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