用生成式机器学习提升制造过程预测控制的鲁棒性与适应性
Generative Model Predictive Control in Manufacturing Processes: A Review
- 将生成式模型融入预测控制框架,建模复杂非线性动态
- 克服传统方法在状态估计与不确定性传播上的局限
- 适合智能制造、高精度控制领域的研究者与工程师
制造过程具有高度动态性和不确定性,参数变化频繁且行为非线性,因此需具备鲁棒性的控制以保障质量和可靠性。传统控制方法因反应式特性难以应对此类环境。模型预测控制(MPC)通过过程模型预测未来状态并优化控制动作,成为更先进的控制框架。然而,现有MPC依赖简化模型,难以捕捉复杂动态,且在状态估计和不确定性传播方面表现不佳。机器学习(ML)被引入以建模非线性动态、学习潜在表示,支持预测、状态估计与优化。但现有基于ML的MPC仍为确定性且聚焦相关性,难以处理不确定性。生成式机器学习通过学习数据分布、揭示隐藏模式并天然建模不确定性,可有效补充MPC。本文综述五种代表性方法,分析其在预测建模、状态估计与优化中的集成方式,总结生成式ML系统性增强MPC的路径,并提出未来研究方向。案例表明,生成式驱动的MPC可广泛适用于各类制造场景。整体而言,生成式机器学习不仅是增量改进,更是重塑下一代制造系统预测控制的核心范式。
原文摘要 · Abstract (English)
Manufacturing processes are inherently dynamic and uncertain, with varying parameters and nonlinear behaviors, making robust control essential for maintaining quality and reliability. Traditional control methods often fail under these conditions due to their reactive nature. Model Predictive Control (MPC) has emerged as a more advanced framework, leveraging process models to predict future states and optimize control actions. However, MPC relies on simplified models that often fail to capture complex dynamics, and it struggles with accurate state estimation and handling the propagation of uncertainty in manufacturing environments. Machine learning (ML) has been introduced to enhance MPC by modeling nonlinear dynamics and learning latent representations that support predictive modeling, state estimation, and optimization. Yet existing ML-driven MPC approaches remain deterministic and correlation-focused, motivating the exploration of generative. Generative ML offers new opportunities by learning data distributions, capturing hidden patterns, and inherently managing uncertainty, thereby complementing MPC. This review highlights five representative methods and examines how each has been integrated into MPC components, including predictive modeling, state estimation, and optimization. By synthesizing these cases, we outline the common ways generative ML can systematically enhance MPC and provide a framework for understanding its potential in diverse manufacturing processes. We identify key research gaps, propose future directions, and use a representative case to illustrate how generative ML-driven MPC can extend broadly across manufacturing. Taken together, this review positions generative ML not as an incremental add-on but as a transformative approach to reshape predictive control for next-generation manufacturing systems.
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