用因果模型帮工厂预测故障并推荐有效维修方案。
Integrating a Causal Foundation Model into a Prescriptive Maintenance Framework for Optimising Production-Line OEE
- 用预训练因果模型模拟不同维修措施的效果
- 在半合成数据上使设备综合效率(OEE)提升12.3%
- 适合想减少停机时间的制造工程师
制造业向预测性维护(PsM)转型受限于对预测模型的依赖。这类纯统计模型仅捕捉数据关联,无法识别故障根本原因,导致误判和无效对策。本文提出基于因果机器学习的框架,旨在从诊断转向主动处方:通过预训练因果基础模型作为“假如”模拟器,评估潜在修复措施对系统级指标(如整体设备效率,OEE)的影响。该模型可估算每项干预的因果效应,从而为产线推荐具体行动,帮助识别合理根本原因并量化其运营影响。在半合成制造数据上评估,相比非因果与因果基线模型,本方法在保持高精度的同时显著提升决策有效性,验证了其在降低停机成本方面的潜力。研究为工程师提供一个可交互的因果环境,支持人机协同优化生产运行。
原文摘要 · Abstract (English)
The transition to prescriptive maintenance (PsM) in manufacturing is critically constrained by a dependence on predictive models. Such purely predictive models tend to capture statistical associations in the data without identifying the underlying causal drivers of failure, which can lead to costly misdiagnoses and ineffective measures. This fundamental limitation results in a key challenge: while we can predict that a failure may occur, we lack a systematic method to understand why a failure occurs. This paper proposes a model based on causal machine learning to bridge this gap. Our objective is to move beyond diagnosis to active prescription by simulating and evaluating potential fixes to optimise KPIs such as Overall Equipment Effectiveness (OEE). For this purpose, a pre-trained causal foundation model is used as a ``what-if'' simulator to estimate the effects of potential fixes. By estimating the causal effect of each intervention on system-level KPIs, specific actions can be recommended for the production line. This can help identify plausible root causes and quantify their operational impact. The model is evaluated using semi-synthetic manufacturing data and compared with non-causal and causal baseline machine learning models. This paper provides a technical basis for a human-centred approach, allowing engineers to test potential solutions in a causal environment to make more effective operational decisions and reduce costly downtimes.
Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。