用机器学习+SHAP分析,预测铣床故障并找出关键影响因素。
Research on Milling Machine Predictive Maintenance Based on Machine Learning and SHAP Analysis in Intelligent Manufacturing Environment
- 构建六步流程:从数据预处理到结果可视化,完整覆盖预测维护
- XGBoost与随机森林在故障预测中表现最佳,准确率超90%
- 发现温度、扭矩和转速是导致故障的关键因素,可指导设备监控
在智能制造背景下,本文基于AI4I 2020数据集,开展铣床预测性维护的系列实验研究。提出一个融合人工智能技术的完整实验流程,包含数据预处理、模型训练、评估、选择、SHAP分析与结果可视化六个环节。通过对比八种机器学习模型,发现集成学习方法如XGBoost和随机森林在铣床故障预测任务中表现优异。借助SHAP分析技术,深入揭示各特征对设备故障的影响机制,确认加工温度、扭矩和转速为关键影响因素。本研究融合人工智能与制造技术,为智能生产环境下的预测性维护提供方法参考,对推动制造业数字化转型、提升生产效率及降低维护成本具有实际意义。
原文摘要 · Abstract (English)
In the context of intelligent manufacturing, this paper conducts a series of experimental studies on the predictive maintenance of industrial milling machine equipment based on the AI4I 2020 dataset. This paper proposes a complete predictive maintenance experimental process combining artificial intelligence technology, including six main links: data preprocessing, model training, model evaluation, model selection, SHAP analysis, and result visualization. By comparing and analyzing the performance of eight machine learning models, it is found that integrated learning methods such as XGBoost and random forest perform well in milling machine fault prediction tasks. In addition, with the help of SHAP analysis technology, the influence mechanism of different features on equipment failure is deeply revealed, among which processing temperature, torque and speed are the key factors affecting failure. This study combines artificial intelligence and manufacturing technology, provides a methodological reference for predictive maintenance practice in an intelligent manufacturing environment, and has practical significance for promoting the digital transformation of the manufacturing industry, improving production efficiency and reducing maintenance costs.
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