提出快速解冗余逆运动学算法,提升机器人在复杂曲面涂覆中的路径规划效率
Fast Functionally Redundant Inverse Kinematics for Robotic Toolpath Optimisation in Manufacturing Tasks
- 通过任务空间分解与哈雷法,快速求解冗余逆运动学
- 在非平面表面冷喷涂中实现关节运动最小化,提升路径可行性
- 适用于工业机器人实时路径优化,尤其适合焊接与增材制造
六轴工业机器人在焊接、增材制造等制造任务中至关重要;但由于工具轴对称性,许多操作具有功能冗余,本质上为五轴任务。利用这一冗余对实现所需工作空间与灵活性、优化路径规划至关重要。逆运动学算法可实现快速响应的规划框架,但目前仍被计算成本更高的离线规划方法压制。本文提出一种新算法,基于任务空间分解、阻尼最小二乘法与哈雷法,实现快速鲁棒的冗余逆运动学求解,有效减少关节运动。我们在非平面表面冷喷涂应用中验证该方法,结果表明该算法可快速生成最小化关节运动的轨迹,显著扩展复杂路径的可行操作空间。实验在工业级ABB机械臂与冷喷涂喷枪上完成,验证了方法的实际有效性。
原文摘要 · Abstract (English)
Industrial automation with six-axis robotic arms is critical for many manufacturing tasks, including welding and additive manufacturing applications; however, many of these operations are functionally redundant due to the symmetrical tool axis, which effectively makes the operation a five-axis task. Exploiting this redundancy is crucial for achieving the desired workspace and dexterity required for the feasibility and optimisation of toolpath planning. Inverse kinematics algorithms can solve this in a fast, reactive framework, but these techniques are underutilised over the more computationally expensive offline planning methods. We propose a novel algorithm to solve functionally redundant inverse kinematics for robotic manipulation utilising a task space decomposition approach, the damped least-squares method and Halley's method to achieve fast and robust solutions with reduced joint motion. We evaluate our methodology in the case of toolpath optimisation in a cold spray coating application on a non-planar surface. The functionally redundant inverse kinematics algorithm can quickly solve motion plans that minimise joint motion, expanding the feasible operating space of the complex toolpath. We validate our approach on an industrial ABB manipulator and cold-spray gun executing the computed toolpath.
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