arXiv:2512.22241cs.LGcs.AI2025-12

用元学习提升激光增材中熔池形状预测精度,小样本下仍稳定表现

Enhanced geometry prediction in laser directed energy deposition using meta-learning

  • 基于MAML和Reptile算法实现跨数据集快速适应新工艺条件
  • 仅需3-9个样本即可达成0.03-0.08mm误差、0.9的R²预测精度
  • 适用于粉末/丝材/混合多种工艺,解决数据少且异构难题

激光定向能量沉积(L-DED)中准确预测熔道几何形状常受实验数据稀缺与异质性制约。本文提出基于元学习的跨数据集知识迁移模型,采用MAML和Reptile两种基于梯度的元学习算法,实现对新沉积条件的快速适应。模型在多篇文献与自研实验数据集上训练,并评估于粉末喂料、丝材喂料及混合丝粉喂料的L-DED过程。结果表明,在仅使用3至9个训练样本的情况下,两类元学习模型在未见过的目标任务上均能实现高精度熔道高度预测,显著优于同等数据约束下的传统前馈神经网络。在多个代表不同打印条件的目标任务中,模型表现出强泛化能力,R²最高达约0.9,平均绝对误差为0.03–0.08 mm,证明了在异构L-DED场景下有效知识迁移的可行性。

原文摘要 · Abstract (English)

Accurate bead geometry prediction in laser-directed energy deposition (L-DED) is often hindered by the scarcity and heterogeneity of experimental datasets collected under different materials, machine configurations, and process parameters. To address this challenge, a cross-dataset knowledge transfer model based on meta-learning for predicting deposited track geometry in L-DED is proposed. Specifically, two gradient-based meta-learning algorithms, i.e., Model-Agnostic Meta-Learning (MAML) and Reptile, are investigated to enable rapid adaptation to new deposition conditions with limited data. The proposed framework is performed using multiple experimental datasets compiled from peer-reviewed literature and in-house experiments and evaluated across powder-fed, wire-fed, and hybrid wire-powder L-DED processes. Results show that both MAML and Reptile achieve accurate bead height predictions on unseen target tasks using as few as three to nine training examples, consistently outperforming conventional feedforward neural networks trained under comparable data constraints. Across multiple target tasks representing different printing conditions, the meta-learning models achieve strong generalization performance, with R-squared values reaching up to approximately 0.9 and mean absolute errors between 0.03-0.08 mm, demonstrating effective knowledge transfer across heterogeneous L-DED settings.

激光增材元学习几何预测

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