arXiv:2601.01616cs.LGeess.SP2026-01

用非侵入式监测实现纺织厂电机实时用电分析

Real Time NILM Based Power Monitoring of Identical Induction Motors Representing Cutting Machines in Textile Industry

  • 基于传感器与云平台构建实时监控系统
  • 18万样本数据验证,单设备拆分仍存困难
  • 适合关注工业能耗优化的工程师与研究者

孟加拉国纺织业是能源密集型产业,但其监控手段仍较落后,导致电力使用效率低、运营成本高。为此,本文提出一种面向工业场景的实时非侵入式负载监测(NILM)框架,聚焦于代表纺织裁剪机的相同感应电机负载。通过电压电流传感器、Arduino Mega和ESP8266搭建硬件系统,采集总负荷与各设备数据,并在云平台存储处理。基于三台相同感应电机及辅助负载构建新数据集,共包含超过18万条样本,用于评估当前先进的MATNILM模型在复杂工业环境下的表现。结果表明,总能耗估计较为准确,但多台相同设备同时运行时,单个设备的用电拆分仍存在困难。尽管如此,该集成系统实现了远程可访问的实时监控,通过Blynk应用完成。本工作揭示了NILM在工业场景中的潜力与局限,为未来改进提供了方向:如提高采样频率、扩大数据规模,以及采用更先进的深度学习方法应对相同负载问题。

原文摘要 · Abstract (English)

The textile industry in Bangladesh is one of the most energy-intensive sectors, yet its monitoring practices remain largely outdated, resulting in inefficient power usage and high operational costs. To address this, we propose a real-time Non-Intrusive Load Monitoring (NILM)-based framework tailored for industrial applications, with a focus on identical motor-driven loads representing textile cutting machines. A hardware setup comprising voltage and current sensors, Arduino Mega and ESP8266 was developed to capture aggregate and individual load data, which was stored and processed on cloud platforms. A new dataset was created from three identical induction motors and auxiliary loads, totaling over 180,000 samples, to evaluate the state-of-the-art MATNILM model under challenging industrial conditions. Results indicate that while aggregate energy estimation was reasonably accurate, per-appliance disaggregation faced difficulties, particularly when multiple identical machines operated simultaneously. Despite these challenges, the integrated system demonstrated practical real-time monitoring with remote accessibility through the Blynk application. This work highlights both the potential and limitations of NILM in industrial contexts, offering insights into future improvements such as higher-frequency data collection, larger-scale datasets and advanced deep learning approaches for handling identical loads.

NILM工业能耗感应电机实时监测

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