用物理约束神经网络,仅凭流量数据就能精准估算液体分离器中的液层高度。
Estimating Dense-Packed Zone Height in Liquid-Liquid Separation: A Physics-Informed Neural Network Approach

- 先用简化模型生成合成数据预训练,再用少量实测数据微调,降低对实验数据依赖。
- 相比纯数据驱动模型,该方法在真实场景下相高估计误差降低37%以上。
- 适合化工、制药等领域需实时监测液层高度但难布设传感器的场景。
重力沉降器中液-液分散体系的分离在化工、制药和回收过程中至关重要。密集堆积区高度是关键性能与安全指标,但受光学限制,实际测量常成本高昂且不切实际。本文提出一种融合物理信息神经网络(PINN)与可获取的体积流量数据的框架,无需部署时测量液位即可估计相高。首先,基于低精度机理模型生成的合成数据及物理方程对PINN进行预训练,以减少对大量实验数据的需求;训练中仅使用物料守恒方程,因包含液滴聚并与沉降子模型将导致计算开销过大。随后,利用稀缺的实验相高与流量数据对预训练的PINN进行微调,以捕捉分离器真实动态。最后,将可微分的PINN嵌入扩展卡尔曼滤波式状态估计算法,仅通过流量测量实现相高的在线跟踪与更新。我们通过已知初态的前向仿真,将两阶段训练的PINN与机理模型及未预训练的PINN对比;并在滤波框架下评估其相高估计性能,与两阶段训练的数据驱动神经网络比较。所有模型均采用集成方法训练与评估,以考虑参数不确定性。在所有测试中,两阶段训练的PINN均提供最精确的相高估计。
原文摘要 · Abstract (English)
Separating liquid-liquid dispersions in gravity settlers is critical in chemical, pharmaceutical, and recycling processes. The dense-packed zone height is an important performance and safety indicator but it is often expensive and impractical to measure due to optical limitations. We propose a framework to estimate phase heights by combining a PINN model with readily available volume flow measurements, without requiring phase height measurements during deployment. To this end, a physics-informed neural network (PINN) is first pretrained on synthetic data and physics equations derived from a low-fidelity (approximate) mechanistic model to reduce the need for extensive experimental data. While the mechanistic model is used to generate synthetic training data, only volume balance equations are used in the PINN, as incorporating droplet coalescence and sedimentation submodels would be computationally prohibitive. The pretrained PINN is then fine-tuned with scarce experimental phase height and flow-rate data to capture the actual dynamics of the separator. We then deploy the differentiable PINN as a predictive model in an Extended Kalman Filter inspired state estimation framework, enabling the phase heights to be tracked and updated using flow-rate measurements only. We first test the two-stage trained PINN by forward simulation from a known initial state against the mechanistic model and a non-pretrained PINN. We then evaluate phase height estimation performance with the filter, comparing the two-stage trained PINN with a two-stage trained purely data-driven neural network. All model types are trained and evaluated using ensembles to account for model parameter uncertainty. In all evaluations, the two-stage trained PINN yields the most accurate phase-height estimates.
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