轻量级模型+物理引导,实现边缘端旋转机械故障的低误报预警。
Reliability-Calibrated Edge-IoT Early Fault Warning for Rotating Machinery with a Physics-Guided Tiny-Mamba Transformer
- 融合物理先验与Tiny-Mamba的紧凑模型,支持单批次实时推理。
- 极端值理论校准使误报率可控,即使健康数据不完整也有效。
- 模型体积小于1MB,延迟低于7ms,适合工业边缘部署。
工业物联网系统依赖分布式振动传感实现旋转机械的预测性维护。然而实际部署中,原始信号上传成本高,且在计算资源受限、工况变化和严格误报预算下,需本地化决策。本文提出一种可靠性校准的边缘-物联网早期预警框架:以紧凑的物理引导微型Mamba Transformer(PG-TMT)为表征模块,结合极值理论(EVT)层将流式异常得分转化为事件级报警。PG-TMT融合深度可分离卷积茎、微型Mamba状态空间分支与轻量局部Transformer,可在单批次推理下捕捉瞬态、长时序及多通道退化特征。为增强可审计性,时间注意力投影至频域,并软对齐解析轴承故障阶次带。通过EVT校准、双阈值迟滞与截尾拟合,即便健康校准数据不完整,仍能控制误报强度。在CWRU、Paderborn、XJTU-SY及工业试点上的实验表明,该框架提升了PR-AUC,降低了检测延迟,在受控误报预算下保持对结构干扰、元数据不确定性、复合故障与域迁移的鲁棒性。模型规模低于1MB,Jetson平台99%分位延迟低于7ms,支持可校准、可解释的边缘预测维护预警。
原文摘要 · Abstract (English)
Industrial Internet of Things (IIoT) systems increasingly rely on distributed vibration sensing to support predictive maintenance of rotating machinery. In practical deployments, however, raw signal upload is costly and alarm decisions must be made locally under limited computation, changing operating conditions, and strict nuisance-alarm budgets. This paper presents a reliability-calibrated edge-IoT early-warning framework, in which a compact Physics-Guided Tiny-Mamba Transformer (PG-TMT) acts as the representation module and an extreme value theory (EVT) layer converts streaming anomaly scores into event-level alarm episodes. PG-TMT combines a depthwise-separable convolutional stem, a Tiny-Mamba state-space branch, and a lightweight local Transformer to capture transient, long-horizon, and multichannel degradation cues under batch-size-one inference. To improve auditability, temporal attention is projected to the frequency domain and softly aligned with analytical bearing fault-order bands. EVT calibration, dual-threshold hysteresis, and trimmed-tail fitting provide controllable false-alarm intensity even when healthy calibration data are imperfect. Experiments on CWRU, Paderborn, XJTU-SY, and an industrial pilot demonstrate that the proposed framework improves PR-AUC, reduces detection delay under a controlled nuisance-alarm budget, and remains robust to structured interference, metadata uncertainty, compound fault mixtures, and domain transfer. With a sub-1 MB footprint and Jetson p99 latency below 7 ms, the framework supports calibrated and interpretable early warnings for IIoT predictive maintenance.
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