arXiv:2602.03883cs.CVcs.AI2026-02

提出可解释的三维孔隙检测框架,揭示边界附近孔隙更危险。

Explainable Computer Vision Framework for Automated Pore Detection and Criticality Assessment in Additive Manufacturing

  • 基于灰度阈值与连通域分析定位500个孔隙,构建孔隙交互网络。
  • 表面距离贡献度远超其他特征,孔隙大小影响微弱。
  • 适合需要透明决策依据的增材制造质量控制场景。

内部孔隙是增材制造构件中关键缺陷,影响结构性能并限制工业应用。现有自动化检测方法缺乏可解释性,无法揭示临界性判断的物理依据。本研究提出一种可解释的计算机视觉框架,用于三维断层扫描数据中的孔隙检测与临界性评估。将连续灰度切片重建为体数据,通过强度阈值与连通域分析识别出500个独立孔隙。每个孔隙用尺寸、长宽比、延伸度及相对于试样边界的位姿等几何描述符表征。基于百分位欧氏距离准则构建孔隙交互网络,生成24,950条孔隙间连接。机器学习模型从提取特征预测孔隙临界性评分,并采用SHAP分析量化各特征贡献。结果表明,归一化表面距离对模型预测的贡献超过其他所有描述符一个数量级以上;孔隙尺寸影响极小,几何参数影响可忽略。表面距离与临界性呈强负相关,揭示了边界驱动的失效机制。该可解释框架实现透明缺陷评估,为工艺优化与质量控制提供可行动洞察。

原文摘要 · Abstract (English)

Internal porosity remains a critical defect mode in additively manufactured components, compromising structural performance and limiting industrial adoption. Automated defect detection methods exist but lack interpretability, preventing engineers from understanding the physical basis of criticality predictions. This study presents an explainable computer vision framework for pore detection and criticality assessment in three-dimensional tomographic volumes. Sequential grayscale slices were reconstructed into volumetric datasets, and intensity-based thresholding with connected component analysis identified 500 individual pores. Each pore was characterized using geometric descriptors including size, aspect ratio, extent, and spatial position relative to the specimen boundary. A pore interaction network was constructed using percentile-based Euclidean distance criteria, yielding 24,950 inter-pore connections. Machine learning models predicted pore criticality scores from extracted features, and SHAP analysis quantified individual feature contributions. Results demonstrate that normalized surface distance dominates model predictions, contributing more than an order of magnitude greater importance than all other descriptors. Pore size provides minimal influence, while geometric parameters show negligible impact. The strong inverse relationship between surface proximity and criticality reveals boundary-driven failure mechanisms. This interpretable framework enables transparent defect assessment and provides actionable insights for process optimization and quality control in additive manufacturing.

可解释AI增材制造缺陷检测三维图像分析

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