用二维维诺图生成铸件缺陷模型,可批量合成带精确标注的仿真检测数据。
Synthetic Defect Geometries of Cast Metal Objects Modeled via 2d Voronoi Tessellations
- 基于二维维诺图构建可参数化控制的缺陷几何模型
- 支持生成任意数量、包含罕见缺陷的合成数据集
- 适用于多种无损检测方法,适合工业质检场景
工业中缺陷检测对质量控制至关重要。非破坏性检测(NDT)因其不损害物体功能而被优先采用。自动化数据评估在缺陷检测中日益重要,尤其是机器学习方法展现出良好前景。为获得充足且高质量的训练数据,可使用合成数据。规则化方法可在可控环境下生成合成数据,因此需要包含合成缺陷的被检对象数字孪生体。本文提出参数化方法,用于建模多种缺陷类型的三维网格对象,并将其叠加至原始几何以生成合成缺陷对象。这些模型基于金属铸造常见缺陷设计,但可推广至其他产生类似缺陷形态的加工工艺。通过基于物理的蒙特卡洛模拟,可生成与真实检测数据相似的合成数据。利用本方法,可生成变量丰富且规模任意大的合成数据集,同时可实现像素级精确标注。以视觉表面检测为例,该流程可适配任何其他NDT方法的仿真。
原文摘要 · Abstract (English)
In industry, defect detection is crucial for quality control. Non-destructive testing (NDT) methods are preferred as they do not influence the functionality of the object while inspecting. Automated data evaluation for automated defect detection is a growing field of research. In particular, machine learning approaches show promising results. To provide training data in sufficient amount and quality, synthetic data can be used. Rule-based approaches enable synthetic data generation in a controllable environment. Therefore, a digital twin of the inspected object including synthetic defects is needed. We present parametric methods to model 3d mesh objects of various defect types that can then be added to the object geometry to obtain synthetic defective objects. The models are motivated by common defects in metal casting but can be transferred to other machining procedures that produce similar defect shapes. Synthetic data resembling the real inspection data can then be created by using a physically based Monte Carlo simulation of the respective testing method. Using our defect models, a variable and arbitrarily large synthetic data set can be generated with the possibility to include rarely occurring defects in sufficient quantity. Pixel-perfect annotation can be created in parallel. As an example, we will use visual surface inspection, but the procedure can be applied in combination with simulations for any other NDT method.
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