arXiv:2602.05967cs.LGcs.SY2026-02

用混合算法实时精准估算液压缸摩擦力,误差低于10%。

A Hybrid Data-Driven Algorithm for Real-Time Friction Force Estimation in Hydraulic Cylinders

  • 结合LSTM与随机森林,从实验数据中学习摩擦特征。
  • 在多种工况下误差小于10%,单次计算仅需1.51毫秒。
  • 适合需要高精度实时控制的工业液压系统应用。

液压系统因高输出力、精确控制和耐恶劣环境能力,广泛应用于工业场景。液压缸作为其执行部件,通过液压油位移实现力与位置输出,但其性能受摩擦力显著影响。实现高精度控制需在不同工况下建立准确的摩擦模型。现有解析模型多基于实验标定,需识别影响因素,但适应性差且计算效率低。本文提出一种基于长短期记忆网络(LSTM)与随机森林的混合数据驱动算法,利用实验测试数据完成特征提取与摩擦力估计。该算法在多种运行条件及外部负载变化下保持稳定,模型误差始终低于10%,具备强鲁棒性。单次估计耗时仅1.51毫秒,满足实时性要求。实验验证表明,相比具有理论基础的LuGre模型,该方法能动态适应液压缸工况变化,克服了传统模型难以实时调整的缺陷,展现出显著优势。

原文摘要 · Abstract (English)

Hydraulic systems are widely utilized in industrial applications due to their high force generation, precise control, and ability to function in harsh environments. Hydraulic cylinders, as actuators in these systems, apply force and position through the displacement of hydraulic fluid, but their operation is significantly influenced by friction force. Achieving precision in hydraulic cylinders requires an accurate friction model under various operating conditions. Existing analytical models, often derived from experimental tests, necessitate the identification or estimation of influencing factors but are limited in adaptability and computational efficiency. This research introduces a data-driven, hybrid algorithm based on Long Short-Term Memory (LSTM) networks and Random Forests for nonlinear friction force estimation. The algorithm effectively combines feature detection and estimation processes using training data acquired from an experimental hydraulic test setup. It achieves a consistent and stable model error of less than 10% across diverse operating conditions and external load variations, ensuring robust performance in complex situations. The computational cost of the algorithm is 1.51 milliseconds per estimation, making it suitable for real-time applications. The proposed method addresses the limitations of analytical models by delivering high precision and computational efficiency. The algorithm's performance is validated through detailed analysis and experimental results, including direct comparisons with the LuGre model. The comparison highlights that while the LuGre model offers a theoretical foundation for friction modeling, its performance is limited by its inability to dynamically adjust to varying operational conditions of the hydraulic cylinder, further emphasizing the advantages of the proposed hybrid approach in real-time applications.

液压系统摩擦建模实时估计LSTM

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