arXiv:2603.07054cs.AIeess.SP2026-03

用双向数字孪生和多周期学习,仅用少量样本就能准确诊断工业设备故障。

Bi-directional digital twin prototype anchoring with multi-periodicity learning for few-shot fault diagnosis

  • 在虚拟与物理空间间双向迁移,提升少样本下的模型适应性。
  • 通过协方差引导增强,提高故障原型估计的鲁棒性。
  • 捕捉电流信号中的多周期特征,适合工业设备故障诊断场景。

智能故障诊断(IFD)已成为保障工业机械安全可靠的重要范式。然而,传统IFD方法严重依赖大量标注数据,而实际工业环境中难以获取。构建物理资产的数字孪生(DT)以生成仿真数据成为可行替代方案。但现有基于DT的方法主要通过域适应技术迁移诊断知识,仍需目标设备的大量无标签数据。为解决极少数样本下的挑战,本文提出一种双向数字孪生原型锚定结合多周期学习的方法。具体地,构建了在数字孪生虚拟空间中进行元训练、在物理空间中测试时自适应的框架,实现对目标设备的可靠少样本模型适配。进一步设计了双向双域原型锚定策略与协方差引导的数据增强,提升原型估计的鲁棒性。同时,引入多周期特征学习模块,捕获电流信号中的内在周期特性。基于有限元法构建异步电机数字孪生,在多种少样本设置和三种工况下进行实验。对比与消融研究验证了所提方法在少样本故障诊断中的优越性与有效性。

原文摘要 · Abstract (English)

Intelligent fault diagnosis (IFD) has emerged as a powerful paradigm for ensuring the safety and reliability of industrial machinery. However, traditional IFD methods rely heavily on abundant labeled data for training, which is often difficult to obtain in practical industrial environments. Constructing a digital twin (DT) of the physical asset to obtain simulation data has therefore become a promising alternative. Nevertheless, existing DT-assisted diagnosis methods mainly transfer diagnostic knowledge through domain adaptation techniques, which still require a considerable amount of unlabeled data from the target asset. To address the challenges in few-shot scenarios where only extremely limited samples are available, a bi-directional DT prototype anchoring method with multi-periodicity learning is proposed. Specifically, a framework involving meta-training in the DT virtual space and test-time adaptation in the physical space is constructed for reliable few-shot model adaptation for the target asset. A bi-directional twin-domain prototype anchoring strategy with covariance-guided augmentation for adaptation is further developed to improve the robustness of prototype estimation. In addition, a multi-periodicity feature learning module is designed to capture the intrinsic periodic characteristics within current signals. A DT of an asynchronous motor is built based on finite element method, and experiments are conducted under multiple few-shot settings and three working conditions. Comparative and ablation studies demonstrate the superiority and effectiveness of the proposed method for few-shot fault diagnosis.

故障诊断数字孪生少样本学习多周期特征

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