用数据驱动方法预测3D打印表面粗糙度,支持交互式工艺优化。
Interactive 3D visualization of surface roughness predictions in additive manufacturing: A data-driven framework
- 结合打印参数与表面倾角,用神经网络预测粗糙度。
- 87个试件1566组测量数据,模型在测试集上表现良好。
- 可交互查看不同姿态和参数下的粗糙度分布,适合工艺设计者使用。
材料挤出式增材制造中,表面粗糙度随零件位置变化,且难以在工艺规划阶段预测,因其受打印参数和局部表面倾角共同影响,后者决定阶梯效应。本文提出一种数据驱动框架,基于打印参数与表面角度,提前预测算术平均粗糙度(Ra)。通过三水平Box-Behnken实验设计,共打印87个试件,每个包含多个不同倾角的平面区域,使用接触式轮廓仪获取1566组Ra测量值。采用多层感知机回归器捕捉制造条件、倾角与Ra之间的非线性关系。为缓解数据量有限问题,引入条件生成对抗网络生成特定条件下的额外表格样本,提升预测性能。模型在保留测试集上进行评估。同时开发了基于Web的决策支持界面,用户可加载3D模型,设定打印参数并调整零件朝向;系统自动计算各面倾角,并以交互式颜色图可视化预测的Ra值,实现高粗糙度区域的快速识别及参数与朝向方案的即时对比。
原文摘要 · Abstract (English)
Surface roughness in Material Extrusion Additive Manufacturing varies across a part and is difficult to anticipate during process planning because it depends on both printing parameters and local surface inclination, which governs the staircase effect. A data-driven framework is presented to predict the arithmetic mean roughness (Ra) prior to fabrication using process parameters and surface angle. A structured experimental dataset was created using a three-level Box-Behnken design: 87 specimens were printed, each with multiple planar faces spanning different inclination angles, yielding 1566 Ra measurements acquired with a contact profilometer. A multilayer perceptron regressor was trained to capture nonlinear relationships between manufacturing conditions, inclination, and Ra. To mitigate limited experimental data, a conditional generative adversarial network was used to generate additional condition-specific tabular samples, thereby improving predictive performance. Model performance was assessed on a hold-out test set. A web-based decision-support interface was also developed to enable interactive process planning by loading a 3D model, specifying printing parameters, and adjusting the part's orientation. The system computes face-wise inclination from the model geometry and visualizes predicted Ra as an interactive colormap over the surface, enabling rapid identification of regions prone to high roughness and immediate comparison of parameter and orientation choices.
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