用生成模型预测光子芯片制造误差,提升设计可靠性
Gen-Fab: A Variation-Aware Generative Model for Predicting Fabrication Variations in Nanophotonic Devices
- 基于Pix2Pix的cGAN,输入版图生成多样的纳米级制造图像
- 在未知结构上实现89.8%的交并比,优于其他方法
- 适合芯片设计者预估制造变异,提升良率
硅基光子器件常因过刻蚀、欠刻蚀和角圆化等制造偏差导致性能变化,且这些偏差具有非均匀性,受特征尺寸与形状影响。为准确构建数字孪生,需预测给定设计的可能制造结果范围。本文提出Gen-Fab,一种基于Pix2Pix的条件生成对抗网络(cGAN),可将GDS版图作为输入,生成类似扫描电镜(SEM)图像的高分辨率多样化输出,捕捉纳米尺度的工艺变异。通过在模型瓶颈注入潜在噪声向量,实现一对多映射。在外部分布测试结构上评估表明,Gen-Fab在准确性和不确定性建模上均优于三个基线:(1)确定性U-Net,(2)推理时蒙特卡洛丢弃U-Net,(3)多变U-Net集成。在跨分布数据集上,Gen-Fab取得最高交并比(IoU 89.8%),显著高于确定性U-Net(85.3%)、MC-Dropout U-Net(83.4%)和变体U-Net集成(85.8%)。其生成结果更贴近真实制造分布,表现出更低的KL散度与Wasserstein距离。
原文摘要 · Abstract (English)
Silicon photonic devices often exhibit fabrication-induced variations such as over-etching, underetching, and corner rounding, which can significantly alter device performance. These variations are non-uniform and are influenced by feature size and shape. Accurate digital twins are therefore needed to predict the range of possible fabricated outcomes for a given design. In this paper, we introduce Gen-Fab, a conditional generative adversarial network (cGAN) based on Pix2Pix to predict and model uncertainty in photonic fabrication outcomes. The proposed method takes a design layout (in GDS format) as input and produces diverse high-resolution predictions similar to scanning electron microscope (SEM) images of fabricated devices, capturing the range of process variations at the nanometer scale. To enable one-to-many mapping, we inject a latent noise vector at the model bottleneck. We compare Gen-Fab against three baselines: (1) a deterministic U-Net predictor, (2) an inference-time Monte Carlo Dropout U-Net, and (3) an ensemble of varied U-Nets. Evaluations on an out-of-distribution dataset of fabricated photonic test structures demonstrate that Gen-Fab outperforms all baselines in both accuracy and uncertainty modeling. An additional distribution shift analysis further confirms its strong generalization to unseen fabrication geometries. Gen-Fab achieves the highest intersection-over-union (IoU) score of 89.8%, outperforming the deterministic U-Net (85.3%), the MC-Dropout U-Net (83.4%), and varying U-Nets (85.8%). It also better aligns with the distribution of real fabrication outcomes, achieving lower Kullback-Leibler divergence and Wasserstein distance.
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