arXiv:2603.13831cs.CVcond-mat.mtrl-sci2026-03

用深度学习半自动分析增材制造材料微观结构,大幅减少人工标注工作量。

Efficient Semi-Automated Material Microstructure Analysis Using Deep Learning: A Case Study in Additive Manufacturing

  • 结合U-Net与主动学习,通过用户修正反馈迭代优化分割模型。
  • 采用SMILE策略使宏平均F1分数从0.74提升至0.93,人工标注时间减少65%。
  • 适用于各类材料图像分析,尤其适合缺乏高质量标注数据的场景。

图像分割是缺陷识别与结构-性能关联分析的基础,但因材料图像在不同制备与检测条件下存在显著异质性,传统图像处理方法难以捕捉复杂特征,导致大规模分析困难。即使深度学习方法也因高质量标注数据稀缺而泛化能力不足,现有流程多依赖耗时的人工专家标注。本文以增材制造(AM)数据集为例,提出一种基于主动学习的半自动化分割流程,集成基于U-Net的卷积神经网络、交互式用户标注与修正界面,以及代表性核心集图像选择策略。在六轮迭代中对比了手动选择、不确定性采样及提出的嵌入空间最大最小拉丁超立方采样(SMILE)三种子集选择策略。SMILE策略表现最优,将宏平均F1分数由0.74提升至0.93,同时减少约65%的人工标注时间。分割出的缺陷区域进一步通过耦合分类模型进行分类,依据微结构特征映射到对应的增材制造工艺参数。该框架在降低标注成本的同时保持可扩展性与鲁棒性,广泛适用于多种材料系统的图像分析。

原文摘要 · Abstract (English)

Image segmentation is fundamental to microstructural analysis for defect identification and structure-property correlation, yet remains challenging due to pronounced heterogeneity in materials images arising from varied processing and testing conditions. Conventional image processing techniques often fail to capture such complex features rendering them ineffective for large-scale analysis. Even deep learning approaches struggle to generalize across heterogeneous datasets due to scarcity of high-quality labeled data. Consequently, segmentation workflows often rely on manual expert-driven annotations which are labor intensive and difficult to scale. Using an additive manufacturing (AM) dataset as a case study, we present a semi-automated active learning based segmentation pipeline that integrates a U-Net based convolutional neural network with an interactive user annotation and correction interface and a representative core-set image selection strategy. The active learning workflow iteratively updates the model by incorporating user corrected segmentations into the training pool while the core-set strategy identifies representative images for annotation. Three subset selection strategies, manual selection, uncertainty driven sampling and proposed maximin Latin hypercube sampling from embeddings (SMILE) method were evaluated over six refinement rounds. The SMILE strategy consistently outperformed other approaches, improving the macro F1 score from 0.74 to 0.93 while reducing manual annotation time by about 65 percent. The segmented defect regions were further analyzed using a coupled classification model to categorize defects based on microstructural characteristics and map them to corresponding AM process parameters. The proposed framework reduces labeling effort while maintaining scalability and robustness and is broadly applicable to image based analysis across diverse materials systems.

材料分析主动学习图像分割增材制造

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