用物理定律增强机器学习,精准预测3D打印材料的应力应变曲线。
Predicting Stress-strain Behaviors of Additively Manufactured Materials via Loss-based and Activation-based Physics-informed Machine Learning
- 分段建模:弹性与塑性区域分别用LSTM+物理定律训练。
- 激活函数嵌入物理规律,使模型误差低至10.46%(平均)。
- 适合3D打印材料设计、质量评估的工程师和研究者使用。
预测增材制造材料的应力-应变行为对零件认证至关重要。传统物理模型常过度简化材料特性,而数据驱动的机器学习模型往往缺乏物理一致性与可解释性。为此,本文提出一种物理信息机器学习(PIML)框架,用于提升增材制造聚合物与金属应力-应变曲线的预测性能与物理一致性。采用多项式回归模型从增材制造工艺参数预测屈服点,将应力-应变曲线分为弹性与塑性区域,分别训练两个长短期记忆(LSTM)模型。弹性区嵌入胡克定律(适用于聚合物与金属),塑性区分别嵌入Voce硬化律(聚合物)与Hollomon定律(金属)。构建了基于损失项与基于激活函数的两种PIML架构。在两种3D打印聚合物(尼龙、碳纤维ABS)和两种金属(AlSi10Mg、Ti6Al4V)的实验数据上,对比了两种PIML架构与两种基准LSTM模型、三种其他机器学习模型及一个物理基构成型模型。实验表明,两种PIML架构均持续优于其他模型。其中,基于激活函数的分段式PIML模型在四个数据集上实现最低的平均绝对百分比误差(MAPE)10.46±0.81%,最高决定系数(R²)0.82±0.05。
原文摘要 · Abstract (English)
Predicting the stress-strain behaviors of additively manufactured materials is crucial for part qualification in additive manufacturing (AM). Conventional physics-based constitutive models often oversimplify material properties, while data-driven machine learning (ML) models often lack physical consistency and interpretability. To address these issues, we propose a physics-informed machine learning (PIML) framework to improve the predictive performance and physical consistency for predicting the stress-strain curves of additively manufactured polymers and metals. A polynomial regression model is used to predict the yield point from AM process parameters, then stress-strain curves are segmented into elastic and plastic regions. Two long short-term memory (LSTM) models are trained to predict two regions separately. For the elastic region, Hooke's law is embedded into the LSTM model for both polymer and metal. For the plastic region, Voce hardening law and Hollomon's law are embedded into the LSTM model for polymer and metal, respectively. The loss-based and activation-based PIML architectures are developed by embedding the physical laws into the loss and activation functions, respectively. The performance of the two PIML architectures are compared with two LSTM-based ML models, three additional ML models, and a physics-based constitutive model. These models are built on experimental data collected from two additively manufactured polymers (i.e., Nylon and carbon fiber-acrylonitrile butadiene styrene) and two additively manufactured metals (i.e., AlSi10Mg and Ti6Al4V). Experimental results demonstrate that two PIML architectures consistently outperform the other models. The segmental predictive model with activation-based PIML architecture achieves the lowest MAPE of 10.46+/-0.81% and the highest R^2 of 0.82+/-0.05 arocss four datasets.
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