分解打磨任务,实现复杂形状高效自动加工
DecompGrind: A Decomposition Framework for Robotic Grinding via Cutting-Surface Planning and Contact-Force Adaptation
- 分两步处理:先规划去除区域几何,再局部自适应力控制
- 仅需少量示范即可学习接触力策略,完成多种材质与形状打磨
- 适合需要高精度且数据有限的工业自动化场景
机器人打磨广泛应用于制造中对工件的成型,但高效自动化仍具挑战。由于局部接触条件变化导致材料去除阻力不同,难以准确估计去除阻力或建立形状演化解析模型,而基于学习的方法又常需大量训练数据覆盖多样工况。为此,本文将机器人打磨分解为去除形状规划与接触力自适应两部分,提出 DecompGrind 框架,结合全局切割面规划(GCSP)与局部接触力自适应(LCFA)。GCSP 通过当前与目标形状的几何分析确定去除区域,无需学习;LCFA 则利用基于双边控制的模仿学习,在每次去除形状打磨过程中学习接触力适应策略。该分解将学习限制在局部接触力适应,使策略可从少量示范中快速学习,同时以几何方式处理全局形状演变。实验采用机器人打磨系统与3D打印工件,验证了该方法在不同形状和材料硬度下均能高效完成打磨,并保持安全接触力水平。
原文摘要 · Abstract (English)
Robotic grinding is widely used for shaping workpieces in manufacturing, but it remains difficult to automate this process efficiently. In particular, efficiently grinding workpieces of different shapes and material hardness is challenging because removal resistance varies with local contact conditions. Moreover, it is difficult to achieve accurate estimation of removal resistance and analytical modeling of shape transition, and learning-based approaches often require large amounts of training data to cover diverse processing conditions. To address these challenges, we decompose robotic grinding into two components: removal-shape planning and contact-force adaptation. Based on this formulation, we propose DecompGrind, a framework that combines Global Cutting-Surface Planning (GCSP) and Local Contact-Force Adaptation (LCFA). GCSP determines removal shapes through geometric analysis of the current and target shapes without learning, while LCFA learns a contact-force adaptation policy using bilateral control-based imitation learning during the grinding of each removal shape. This decomposition restricts learning to local contact-force adaptation, allowing the policy to be learned from a small number of demonstrations, while handling global shape transition geometrically. Experiments using a robotic grinding system and 3D-printed workpieces demonstrate efficient robotic grinding of workpieces having different shapes and material hardness while maintaining safe levels of contact force.
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