用合成图像替代真实数据,提升陶瓷表面粗糙度分类效率
Evaluating Synthetic Images as Effective Substitutes for Experimental Data in Surface Roughness Classification
- 用Stable Diffusion XL生成合成图像,补充真实实验数据
- 合成数据+真实数据的准确率与纯真实数据相当
- 可降低实验成本,适合材料图像分类研究者
硬质涂层在工业中至关重要,陶瓷材料因高硬度和热稳定性被广泛应用于高性能场景。但人工智能用于表面粗糙度分类常受限于大规模标注数据及昂贵高分辨率成像设备。本研究探索使用Stable Diffusion XL生成的合成图像,作为实验数据的有效替代或补充,用于陶瓷表面粗糙度分类。结果表明,将生成图像与真实数据结合后,测试准确率与仅使用实验图像时相当,证明合成图像能有效复现分类所需结构特征。通过系统调整训练超参数(训练轮数、批量大小、学习率),识别出在降低数据需求的同时保持性能的配置。研究显示,生成式AI显著提升材料图像分类的数据效率与可靠性,为降低实验成本、加速模型开发、拓展人工智能在材料工程中的应用提供了可行路径。
原文摘要 · Abstract (English)
Hard coatings play a critical role in industry, with ceramic materials offering outstanding hardness and thermal stability for applications that demand superior mechanical performance. However, deploying artificial intelligence (AI) for surface roughness classification is often constrained by the need for large labeled datasets and costly high-resolution imaging equipment. In this study, we explore the use of synthetic images, generated with Stable Diffusion XL, as an efficient alternative or supplement to experimentally acquired data for classifying ceramic surface roughness. We show that augmenting authentic datasets with generative images yields test accuracies comparable to those obtained using exclusively experimental images, demonstrating that synthetic images effectively reproduce the structural features necessary for classification. We further assess method robustness by systematically varying key training hyperparameters (epoch count, batch size, and learning rate), and identify configurations that preserve performance while reducing data requirements. Our results indicate that generative AI can substantially improve data efficiency and reliability in materials-image classification workflows, offering a practical route to lower experimental cost, accelerate model development, and expand AI applicability in materials engineering.
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