arXiv:2604.01991cs.ROcs.SY2026-04被引 1

为协作机器人3D打印提一体化建模方法,提升精度与控制能力

Integrated Identification of Collaborative Robots for Robot Assisted 3D Printing Processes

  • 通过五步集成法识别机器人、执行器和控制器参数
  • 实测与模型输出高度吻合,验证了动态模型可靠性
  • 适合从事机器人3D打印精度优化的研究者与工程师

近年来,增材制造(AM)与工业机器人融合为复杂构件生产开辟新路径,尤其在汽车领域。机器人辅助增材制造突破传统笛卡尔系统在尺寸与运动学上的限制,实现非平面沉积与更高几何灵活性。然而,机器人臂动态复杂性增加带来了精度、控制与误差预测挑战。本文提出一种基于模型的集成识别方法,涵盖机器人、执行器及控制器参数。采用五步集成流程:从几何与惯性分析,到摩擦与控制器参数识别,最终完成剩余参数辨识。该方法保证参数物理一致性。在六自由度协作机器人进行热塑性挤出的实证案例中,实测数据与模型预测高度匹配,证明该方法可显著提升机器人辅助3D打印的精度、控制与误差预测能力。

原文摘要 · Abstract (English)

In recent years, the integration of additive manufacturing (AM) and industrial robotics has opened new perspectives for the production of complex components, particularly in the automotive sector. Robot-assisted additive manufacturing processes overcome the dimensional and kinematic limitations of traditional Cartesian systems, enabling non-planar deposition and greater geometric flexibility. However, the increasing dynamic complexity of robotic manipulators introduces challenges related to precision, control, and error prediction. This work proposes a model-based approach equipped with an integrated identification procedure of the system's parameters, including the robot, the actuators and the controllers. We show that the integrated modeling procedure allows to obtain a reliable dynamic model even in the presence of sensory and programming limitations typical of collaborative robots. The manipulator's dynamic model is identified through an integrated five step methodology: starting with geometric and inertial analysis, followed by friction and controller parameters identification, all the way to the remaining parameters identification. The proposed procedure intrinsically ensures the physical consistency of the identified parameters. The identification approach is validated on a real world case study involving a 6-Degrees-Of-Freedom (DoFs) collaborative robot used in a thermoplastic extrusion process. The very good matching between the experimental results given by actual robot and those given by the identified model shows the potential enhancement of precision, control, and error prediction in Robot Assisted 3D Printing Processes.

3D打印机器人建模协作机器人

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