arXiv:2604.09889cs.AI2026-04

用AI代理实时监控电弧增材制造,自动识别缺陷。

In-situ process monitoring for defect detection in wire-arc additive manufacturing: an agentic AI approach

  • 构建处理与监测双代理,分别分析电流电压和声学信号。
  • 多代理协同决策准确率达91.6%,F1值0.821,优于单代理。
  • 适合智能制造、工业质检领域,推动增材制造自动化。

本文提出一种用于线弧增材制造(WAAM)过程中缺陷检测的智能体式AI框架。该自主智能体利用WAAM过程监控数据集和训练好的分类工具,结合大语言模型(LLM)实现原位过程监控决策。基于焊接电流、电压信号开发处理代理,基于过程中的声学数据开发监测代理,二者分别从不同信号中识别气孔缺陷。采用真实X射线断层扫描(XCT)数据构建两类代理的分类工具。进一步展示了多智能体框架,使处理与监测代理并行协作进行缺陷分类决策。通过评估指标对比个体智能体、单一组合及协同多智能体系统性能。多智能体配置在15次独立运行中表现最优,决策准确率为91.6%,F1得分为0.821,推理质量评分为3.74/5。该方法为WAAM及其他增材制造工艺的自主实时监控与控制提供了重要潜力。

原文摘要 · Abstract (English)

AI agents are being increasingly deployed across a wide range of real-world applications. In this paper, we propose an agentic AI framework for in-situ process monitoring for defect detection in wire-arc additive manufacturing (WAAM). The autonomous agent leverages a WAAM process monitoring dataset and a trained classification tool to build AI agents and uses a large language model (LLM) for in-situ process monitoring decision-making for defect detection. A processing agent is developed based on welder process signals, such as current and voltage, and a monitoring agent is developed based on acoustic data collected during the process. Both agents are tasked with identifying porosity defects from processing and monitoring signals, respectively. Ground truth X-ray computed tomography (XCT) data are used to develop classification tools for both the processing and monitoring agents. Furthermore, a multi-agent framework is demonstrated in which the processing and monitoring agents are orchestrated together for parallel decision-making on the given task of defect classification. Evaluation metrics are proposed to determine the efficacy of both individual agents, the combined single-agent, and the coordinated multi-agent system. The multi-agent configuration outperforms all individual-agent counterparts, achieving a decision accuracy of 91.6% and an F1 score of 0.821 on decided runs, across 15 independent runs, and a reasoning quality score of 3.74 out of 5. These in-situ process monitoring agents hold significant potential for autonomous real-time process monitoring and control toward building qualified parts for WAAM and other additive manufacturing processes.

智能体缺陷检测增材制造实时监控

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