用少量数据高效预测激光沉积的变形,加速制造优化。
FLARE: A Data-Efficient Surrogate for Predicting Displacement Fields in Directed Energy Deposition

- 通过参数空间的仿射混合重建神经网络权重,实现低数据需求预测。
- 在分布内与外推场景下均优于基线方法,误差显著降低。
- 适合需要快速模拟物理场的制造设计与工艺优化人员使用。
定向能量沉积(DED)会产生复杂的热力响应,导致零件变形和尺寸精度下降。虽然热力有限元模拟广泛用于估算这些影响,但其计算成本高且准确捕捉DED物理过程复杂,限制了在设计迭代和工艺优化中的应用。本文提出FLARE(基于加权空间线性仿射重构的场预测),一种高效的数据驱动代理模型框架,可从几何与工艺参数预测冷却后的位移场。我们利用开源有限元框架构建预设几何的DED仿真流程,生成包含不同几何、激光功率和沉积速度的仿真数据集,每项仿真提供全过程的全场位移、应力、应变和温度数据。FLARE将每次仿真编码为隐式神经场,并对神经网络权重施加正则化,使其遵循输入参数空间的仿射结构,从而通过训练样本的仿射混合重建未见参数组合的网络权重。在该DED基准测试中,该方法在分布内与外推设置下均表现出更高精度。尽管本研究聚焦于DED位移预测,所提出的仿射权重空间重构框架为物理场的高效代理建模提供了新路径。
原文摘要 · Abstract (English)
Directed energy deposition (DED) produces complex thermo-mechanical responses that can lead to distortion and reduced dimensional accuracy of a manufactured part. Thermo-mechanical finite element simulations are widely used to estimate these effects, but their computational cost and the complexity of accurately capturing DED physics limit their use in design iteration and process optimization. This paper introduces FLARE (Field Prediction via Linear Affine Reconstruction in wEight-space), a data-efficient surrogate modeling framework for predicting post-cooling displacement fields in DED from geometric and process parameters. We develop a predefined-geometry DED simulation workflow using an open-source finite element framework and generate a dataset of simulations with varying geometry, laser power, and deposition velocity. Each simulation provides full-field displacement, stress, strain, and temperature data throughout the manufacturing process. FLARE encodes each simulation as an implicit neural field and regularizes the corresponding neural-network weights so that they follow the affine structure of the input parameter space. This enables prediction of unseen parameter combinations by reconstructing network weights through affine mixing of training examples. On this DED benchmark, the method shows improved accuracy compared to baseline methods in both in-distribution and extrapolation settings. Although the present study focuses on DED displacement prediction, the proposed affine weight-space reconstruction framework offers a promising approach for data-efficient surrogate modeling of physical fields.
Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。