用多保真数字孪生+FMEA知识增强,提升通用航空飞机故障诊断准确率与可解释性。
An Intelligent Fault Diagnosis Method for General Aviation Aircraft Based on Multi-Fidelity Digital Twin and FMEA Knowledge Enhancement
- 构建多保真数字孪生,融合高保真仿真与低延迟预测模型
- 残差特征质量对诊断性能贡献是模型结构的5倍,实现96.2%宏平均F1
- 结合大模型生成可读报告,适合航空安全与智能运维场景
通用航空飞机故障诊断面临真实故障数据稀缺、故障类型多样、故障特征微弱等挑战。本文提出基于多保真数字孪生与FMEA知识增强的智能诊断框架,包含四个模块:高保真飞行动力学仿真、基于FMEA的故障注入、多保真残差特征提取、以及大语言模型(LLM)增强的可解释报告生成。采用JSBSim六自由度(6-DoF)飞行动力学引擎构建数字孪生,通过半经验传感器合成方程生成23通道发动机健康监控数据。基于FMEA建立三层故障注入引擎,模拟19种发动机故障的物理因果传播。提出包含配对镜像残差与GRU代理预测残差的多保真残差计算框架:高保真路径利用初始条件一致的名义镜像轨迹获取干净故障偏差信号,低保真路径通过多步预测GRU代理模型实现实时残差计算。1D-CNN分类器端到端完成20类故障诊断。增强FMEA知识的LLM诊断报告引擎融合分类结果、残差证据与领域因果知识,生成自然语言可解释报告。实验表明,配对镜像残差方案在20类任务上达到96.2%宏平均F1,GRU代理方案实现4.3倍推理加速,性能仅下降0.6%。24种方案对比显示,残差特征质量对诊断性能贡献约为模型架构的5倍,确立‘残差质量优先’设计原则。
原文摘要 · Abstract (English)
Fault diagnosis of general aviation aircraft faces challenges including scarce real fault data, diverse fault types, and weak fault signatures. This paper proposes an intelligent fault diagnosis framework based on multi-fidelity digital twin, integrating four modules: high-fidelity flight dynamics simulation, FMEA-driven fault injection, multi-fidelity residual feature extraction, and large language model (LLM)-enhanced interpretable report generation. A digital twin is constructed using the JSBSim six-degree-of-freedom (6-DoF) flight dynamics engine, generating 23-channel engine health monitoring data via semi-empirical sensor synthesis equations. A three-layer fault injection engine based on failure mode and effects analysis (FMEA) models the physical causal propagation of 19 engine fault types. A multi-fidelity residual computation framework comprising paired-mirror residuals and GRU surrogate prediction residuals is proposed: the high-fidelity path obtains clean fault deviation signals using nominal mirror trajectories with identical initial conditions, while the low-fidelity path achieves online real-time residual computation through a multi-step prediction GRU surrogate model. A 1D-CNN classifier performs end-to-end diagnosis of 20 fault classes. An LLM diagnostic report engine enhanced with FMEA knowledge fuses classification results, residual evidence, and domain causal knowledge to generate interpretable natural language reports. Experiments show the paired-mirror residual scheme achieves a Macro-F1 of 96.2% on the 20-class task, while the GRU surrogate scheme achieves 4.3x inference acceleration at only 0.6% performance cost. Comparison across 24 schemes reveals that residual feature quality contributes approximately 5x more to diagnostic performance than classifier architecture, establishing the "residual quality first" design principle.
Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。