arXiv:2605.29144cs.ROcs.SY2026-05

用神经网络实时学习并调整焊接参数,提升金属3D打印成形精度。

Learning and Adaptation in Wire Arc Additive Manufacturing Bead Geometry Control

论文配图:Learning and Adaptation in Wire Arc Additive Manufacturing Bead Geometry Control
图 1 · 摘自论文原文
  • 基于输入输出数据训练递归神经网络建模
  • 动态更新模型使高度与宽度一致性显著提升
  • 适合需要高精度控制的工业级增材制造场景

机器人化丝材电弧增材制造(WAAM)受复杂非线性过程动力学影响,热场与成形几何紧密耦合。该过程可视为多输入/多输出动态系统,焊接速度和送丝速率是输入,焊道高度和宽度是输出。本文利用输入输出数据学习数据驱动模型,并用于焊道规划与控制。结果表明,采用简单循环神经网络架构与一步预测控制,能显著提升高度与宽度的一致性。为应对打印过程中热条件变化,通过前一层预测误差更新学习模型,进一步提高预测精度与控制器性能。在集成线扫描反馈的机器人WAAM实验台上,相比恒定输入和静态模型基线,高度与宽度一致性得到显著改善。所提出的学与适应框架为实现稳健、数据驱动的增材制造调控提供了可行路径。

原文摘要 · Abstract (English)

Robotics Wire Arc Additive Manufacturing (WAAM) is governed by complex and nonlinear process dynamics coupling thermal field to the build geometry. The process may be regarded as a multi-input/multi-output dynamical system with welding torch speed and wire feed rate as inputs and weld bead deposition height and width as outputs. In this paper, we use the input/output data to learn a data-driven model and use it for weld planning and control. We show that a simple recurrent neural network architecture and one-step-ahead predictive control can improve the process performance in terms of height and width consistency. To account for the changing thermal conditions during the printing process, we update the learning model using prediction error from the previous layer. This adaptation step further improves the prediction accuracy and controller performance. Experiments on a robotic WAAM testbed with integrated line-scanner feedback significant improvements in height and width consistency compared to constant input and static model baselines. The proposed learning and adaptation framework provides a practical pathway toward robust, data-driven regulation of additive manufacturing processes.

增材制造神经网络实时控制

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