arXiv:2606.07416cs.LG2026-06中稿 · KDD

用高速视频预测等离子喷涂中粒子温度与速度,实现非侵入式实时监控。

Video-Based Prediction of In-Flight Particle Characteristics in Atmospheric Plasma Spraying

论文配图:Video-Based Prediction of In-Flight Particle Characteristics in Atmospheric Plasma Spraying
图 1 · 摘自论文原文
  • 从等离子体喷流视频提取特征,结合机器学习模型预测粒子状态。
  • 直接处理原始视频帧的预训练模型在温度预测上达到R²=0.90。
  • 方法适用于工业过程监控,可推广至其他喷涂工艺诊断。

大气等离子喷涂(APS)广泛用于涂层制造,其中粒子的飞行温度和速度对涂层质量至关重要。然而,这些参数在实际运行中难以连续监测,推动了非侵入式数据驱动诊断方法的发展。本文研究高速视频观测等离子体喷流在预测APS中飞行粒子特性方面的潜力。提出三种视频衍生特征表示方法,并使用TabPFN、卷积神经网络(CNN)及经典回归模型(随机森林、梯度提升、支持向量回归、XGBoost)进行评估。实验基于126组标注的喷涂前后视频记录(来自63次喷涂运行),采用分组留一法交叉验证。在所有特征工程实验中,TabPFN在温度预测上表现最稳定,使用组合特征时R²达0.86;CNN模型在速度预测上更优,R²为0.81。此外,直接对原始视频帧使用预训练CNN并添加回归头,最高实现温度与速度预测的R²分别为0.90和0.82。结果表明,视频衍生的喷流信息为非侵入式诊断和实时过程监控提供了有前景且可扩展的基础。

原文摘要 · Abstract (English)

Atmospheric plasma spraying (APS) is a widely used coating process in which in-flight particle temperature and velocity strongly influence coating quality. However, these particle characteristics are difficult to monitor continuously during operation, motivating the development of non-invasive data-driven diagnostic methods. In this work, we investigate the predictive potential of high-speed video observations of the plasma plume for estimating in-flight particle characteristics in APS. We introduce three different video-derived feature representations and evaluate them using Tabular Prior-Data Fitted Networks (TabPFN), convolutional neural networks (CNN), and classical regression baselines including Random Forest, Gradient Boosting, Support Vector Regression, and XGBoost. Experiments are conducted using grouped leave-one-out cross-validation on 126 labeled pre- and post-spray video recordings from 63 APS spray runs. Across the engineered feature experiments, TabPFN achieves the most consistent performance for temperature prediction, reaching R2 = 0.86 using the combined feature representation. CNN models particularly perform stronger for velocity prediction, achieving R2 of 0.81. In addition, we evaluate models operating directly on raw video frames using pretrained CNNs and find that the highest performance is achieved by a pretrained CNN with a regression head with R2 of 0.90 and 0.82 for temperature and velocity, respectively. The results demonstrate that video-derived plume information provides a promising and scalable foundation for non-invasive APS diagnostics and real-time process monitoring.

等离子喷涂视频分析过程监控机器学习

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