arXiv:2606.10699cs.CVcs.AI2026-06

用YOLOv12自动检测网线颜色顺序,提升产线质检效率。

Using the YOLOv12 Model for Verifying the Correct Color Sequence of Wires in Network Cables (Patch Cords) on the Production Line

  • 基于YOLOv12单阶段架构与注意力机制,精准定位网线位置。
  • 检测精度达98%,分类准确率99%,整体平均准确率95%。
  • 适合制造业产线自动化质检,替代人工目检。

在网线生产过程中,确保标准连接器内线对颜色序列正确至关重要,任何错位或颜色顺序错误都会导致产品缺陷并带来高昂成本。传统依赖数码显微镜的人工视觉检查方法耗时费力且易出错。本研究开发了一种基于第十二版YOLO1目标检测模型的智能系统,用于识别跳线中线对的位置并验证其颜色序列正确性。数据集包含2,500张从显微镜视角拍摄的网线连接器图像,按70%训练、15%验证、15%测试划分。所提模型利用单阶段架构和学习过程中的注意力机制,实现约98%的高精度线对检测。整体平均准确率、分类精确率和召回率分别约为95%、99%和98%。结果表明,该系统可无需人工干预,在生产线上实时可靠地验证线对颜色序列正确性,有效减少人为误差,提升制造效率。

原文摘要 · Abstract (English)

In the production process of network cables, ensuring the correct color sequence of wire pairs inside the standard connector plays a critical role in the final performance of the cable, as any misplacement or color-ordering error can lead to defective products and impose significant costs. Traditional inspection methods based on visual examination through digital microscopes are typically time-consuming, tedious, and prone to human error. In this study, an intelligent system based on the twelfth version of the YOLO1 object detection model was developed to identify the position and verify the correct color sequence of wires in patch cords. The dataset used consisted of 2,500 images captured from microscopic views of network connectors, which were divided into 70% for training, 15% for validation, and 15% for testing. The proposed model, leveraging a single-stage architecture and attention mechanisms during learning, achieved highly accurate wire detection with approximately 98% precision. Additionally, the overall mean accuracy, classification precision, and recall were around 95%, 99%, and 98%, respectively. The results demonstrate that this system can reliably and in real time verify the correctness of wire color sequencing on the production line without the need for human intervention, thereby reducing human error and enhancing efficiency in the manufacturing process.

目标检测工业质检YOLOv12自动化

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