用机器学习反向设计铣削工艺,精准控制表面粗糙度。
Machine learning enables roughness-driven inverse design of milling processes

- 构建双模型框架:深度神经网络与随机森林联合建模
- 误差低于5%,成功实现高精度逆向工艺配置搜索
- 适合制造领域需优化表面质量的工程人员使用
制造领域对数据驱动方法的兴趣显著增长,尤其在刻画复杂高维关系方面。铣削过程是预测模型可将关键参数与表面粗糙度关联的重要场景。尽管优势明显,但受限于数据集规模小和逆向设计鲁棒性差的问题。本文提出一种基于机器学习的铣削表面粗糙度逆向设计框架。该框架采用深度神经网络(DNN)和随机森林(RF)集成模型,基于高保真仿真生成的合成数据进行前向训练。训练后的模型融入贝叶斯优化(BO)流程,以解决数据集中固有的多对一映射问题。该方法从完整解空间中识别出性能最优的工艺与刀具参数组合,平均相对误差低于5%,验证了方法的可靠性和鲁棒性。
原文摘要 · Abstract (English)
Interest in applying data-driven approaches in manufacturing has grown significantly, particularly for mapping complex, high-dimensional relationships. The milling process is one area where predictive models can link influential parameters to surface roughness metrics prior to in situ operations. While this approach offers clear advantages, it faces challenges due to limited datasets and robustness issues in inverse design paradigms. To address these challenges, this paper proposes a machine learning (ML)-based framework for the inverse design of the surface milling process, with a focus on surface roughness as the design objective. The framework employs forward training of two ML models, a deep neural network (DNN) and a random forest (RF) ensemble, both developed using a high-fidelity synthetic dataset generated from a computational simulation framework. These trained models are integrated into a Bayesian optimization (BO) procedure to overcome the multiplicity problem arising from the many-to-one mapping inherent in the dataset. The approach identifies top-performing milling process configurations, considering both process and tool parameters, and presents them from the full solution space. The models achieve average relative errors below 5% when compared to reference results, thereby demonstrating the robustness and reliability of the proposed methodology.
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