用物理知识引导的模型,让轴承故障诊断更快更准。
Progressive Knowledge-Guided Large Language Model Framework for Bearing Fault Diagnosis
- 基于轴承运动理论构建81维特征空间,实现物理可解释性
- 单样本诊断仅需20毫秒,计算成本降低12.6倍
- 无需人工设计特征,自动融合多尺度信息,适合工业场景
基于振动的轴承故障诊断面临三大挑战:全局统计特征效率与局部瞬态信号保真度之间的权衡、测量特征对故障物理机制的追溯性不足,以及跨诊断尺度的多源信息融合效率低。本文提出一种渐进式物理引导的多尺度振动信号处理框架,统一解决上述问题。通过轴承运动学理论与特征缺陷频率推导出81维测量描述子,建立可物理追溯的特征空间,实现每样本约20毫秒的实时故障筛查。故障自适应信号分段机制在物理先验指导下聚焦故障相关波形区域,无需手动特征工程。训练过程中隐式编码故障机理知识,推理时无需外部知识即可实现自主多尺度信息融合。在四个公开基准数据集上验证,该框架在多种工况下达到98.49%诊断准确率,相比信号级基线计算成本降低12.6倍。可解释性分析表明诊断特征激活与已知轴承故障机理一致,支持在高安全要求工业系统中的测量可追溯性。
原文摘要 · Abstract (English)
Vibration-based bearing fault diagnosis requires resolving three interrelated measurement challenges, including the trade-off between global statistical feature efficiency and local transient signal fidelity, insufficient traceability of measurement features to underlying fault physics, and ineffective multi-source measurement information fusion across diagnostic scales. This paper presents a progressive physics-guided multi-scale vibration signal processing framework that addresses all three challenges within a unified diagnostic pipeline. An 81-dimensional measurement descriptor, derived from bearing kinematic theory and characteristic defect frequencies, establishes a physically traceable feature space enabling real-time fault screening at approximately 20 ms per sample. A fault-adaptive signal segmentation mechanism then directs analytical attention toward fault-relevant waveform regions guided by physics-based priors, without manual feature engineering. Structured fault mechanism knowledge is further encoded implicitly in model parameters during training, enabling autonomous multi-scale measurement fusion without external knowledge dependencies at inference. Validated on four public benchmark datasets under diverse operating conditions, the framework achieves 98.49% diagnostic accuracy with a 12.6-fold reduction in computational cost relative to signal-level baselines. Interpretability analysis confirms that diagnostic feature activations align with established bearing fault mechanics, supporting measurement traceability in safety-critical industrial systems.
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