arXiv:2606.17666cs.SEcs.AI2026-06

用大模型自动构建生产流程数字孪生,大幅缩短开发时间并保障关键步骤安全。

FacProcessTwin: An LLM-Based System for Process Twin Development

论文配图:FacProcessTwin: An LLM-Based System for Process Twin Development
图 1 · 摘自论文原文
  • 基于大语言模型,从文档和操作员自然语言输入生成完整流程模型
  • 生成模型准确率95.2%(F1),开发耗时仅为人工的六分之一
  • 人机协同纠错机制确保高危环节绑定零失误,适合制造业流程优化

流程数字孪生能实时呈现全流程生产状态,通过捕捉各工序间的交互关系,而非孤立监控单台设备,有望全面提升生产效率。然而,构建流程数字孪生成本高昂,需精准建模所有工序、设备与产品参数配置及工艺变体,并将其绑定至实时运行数据。本文提出FacProcessTwin系统,利用大语言模型(LLM)从工厂工艺文档和操作员自然语言输入中自动生成完整流程模型,并自动将各工序与实时数据关联。生成的模型以交互式流程图呈现,供制造人员监控并修正系统自主决策,如在安全关键节点处理不确定性。在澳大利亚一家食品制造商的真实案例中,覆盖16条生产流程,涵盖冷藏、冷冻及无菌稳定产品类别,包含同品项内的工艺变体。结果表明,模型生成准确率高达95.2%(对齐真实标注),每条孪生构建时间约为人工的六分之一;在模糊标签场景下,单次基线模型误绑定率达75.0%,而本系统通过人机协同干预实现零误绑。

原文摘要 · Abstract (English)

Process twins provide real-time representations of entire production processes. By capturing how process steps interact, rather than monitoring a single machine in isolation as an asset-based digital twin does, they have the potential to drive efficiency gains across the whole process. However, developing a process twin is costly. It requires accurately modelling the entire production process: its process steps, the equipment and product-specific settings each step uses, and its process variations. The resulting model must then be bound to live operational data. We present FacProcessTwin, a system that leverages a large language model (LLM) to reduce this development time, building a process twin from a plant's process documentation and natural-language input from an operator. FacProcessTwin generates this complete process model and then automatically binds its process steps to live operational data. The generated model and its data bindings are rendered as an interactive process diagram through which manufacturing personnel can monitor and correct the system's autonomous decisions, such as resolving uncertainty at safety-critical binding steps. We evaluate FacProcessTwin through a real-world case study of an Australian food manufacturer, covering 16 production process flows that span chilled, frozen, and aseptic shelf-stable product categories and include process variations within the same product. The results show that FacProcessTwin generates these process models accurately (a mean F1 of 95.2% against ground truth) and builds each twin in roughly a sixth of the manual time. Its human-in-the-loop governance then keeps the safety-critical bindings correct: at ambiguous tags where a single-pass baseline silently mis-binds 75.0% of the time, FacProcessTwin defers to the operator and mis-binds none.

数字孪生大模型制造优化人机协同

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