arXiv:2606.28996cs.LGcond-mat.mtrl-sci2026-06

用图神经网络预测3D打印纤维复合材料的力学性能,快100倍且精度高。

On Surrogate Modeling of Static Response of AM Short-Fiber Thermoplastics Using Graph Neural Networks

论文配图:On Surrogate Modeling of Static Response of AM Short-Fiber Thermoplastics Using Graph Neural Networks
图 1 · 摘自论文原文
  • 构建基于图神经网络的代理模型,融合微观结构拓扑与历史依赖力学演化。
  • 对未见微观结构预测准确率达R²≈0.98,计算耗时降低超100倍。
  • 可识别薄弱区域,助力轻量化部件数字孪生快速开发。

短纤维热塑性复合材料(SFT)因强度重量比高、生产快、可回收,日益用于航空航天和汽车轻量化结构。其力学响应受纤维取向、空间团聚及制造孔隙等介观相互作用影响,具有显著空间异质性,决定刚度、损伤起始与非线性变形。尽管介观有限元(FE)模型可解析此类异质性,但对真实三维微观结构的应用仍计算不可行。本文提出一种数据驱动的代理框架,用于预测增材制造-压缩成型(AM-CM)SFT的力学行为。从微CT数据重建的微观结构被离散为基于Voronoi的单元,代表不同纤维相互作用邻域。每个单元通过考虑基体损伤的非线性FE模拟均质化,获得应力-应变响应,并用于训练混合图神经网络-长短期记忆(GNN-LSTM)架构,编码微观结构拓扑与历史依赖力学演化。该代理模型能准确预测未见微观结构的刚度与应力-应变行为,相对于高保真FE模拟实现约0.98的决定系数(R²),且计算成本降低两个数量级以上。结合实验校准的损伤定律表明,纤维取向、团聚与孔隙共同主导局部有效刚度。该方法提供了一条物理引导、数据高效的路径,用于识别力学薄弱的微观结构单元,并加速SFT部件的数字孪生开发。

原文摘要 · Abstract (English)

Short-fiber thermoplastic (SFT) composites are increasingly employed in lightweight aerospace and automotive structures owing to their favorable strength-to-weight ratio, high production rates, and recyclability. Unlike continuous-fiber systems, the mechanical response of SFTs is governed by mesoscale interactions among fiber orientation, spatial clustering, and manufacturing-induced porosity. These features exhibit significant spatial variability in manufactured components and influence stiffness, damage initiation, and nonlinear deformation. Although mesoscale finite element (FE) models can resolve such heterogeneity, their application to realistic three-dimensional microstructures remains computationally intractable. A data-driven surrogate framework is proposed to predict the mechanical behavior of additively manufactured, compression-molded (AM-CM) SFTs. Microstructures reconstructed from micro-computed tomography data were discretized into Voronoi-based cells representing distinct fiber-interaction neighborhoods. Each cell was homogenized via nonlinear FE simulations incorporating matrix damage, and the resulting stress-strain responses trained a hybrid Graph Neural Network-Long Short-Term Memory (GNN-LSTM) architecture encoding microstructural topology and history-dependent mechanical evolution. The surrogate accurately predicts stiffness and stress-strain behavior of unseen microstructures, achieving $R^2\approx 0.98$ relative to high-fidelity FE simulations with over two orders-of-magnitude reduction in computational cost. Coupling the framework with experimentally calibrated damage laws demonstrates that fiber orientation, clustering, and porosity collectively govern local effective stiffness. The approach provides a physics-informed, data-efficient pathway to identify mechanically weak microstructural cells and accelerate digital-twin development for SFT components.

图神经网络复合材料数字孪生代理模型

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