arXiv:2607.10412cs.LG2026-07

用机器学习提升小尺寸试样冲击性能预测精度,助力核材料安全评估

Machine Learning-based Correlation of Charpy Impact Properties Between Sub-sized and Standard-sized Specimens for Nuclear Structural Materials

  • 基于温度偏移与缩放残差投影,构建跨尺寸冲击数据映射框架
  • 对SA533B钢验证后,上平台能量预测R²达0.942,转变温度预测R²达0.892
  • 无需全尺寸数据即可推理,适合辐照测试和材料监查等场景

在核结构材料中,小尺寸与标准尺寸试样的夏比冲击性能可靠关联对结构完整性评估至关重要。尽管有ASTM A370和BS 7910等标准提供转换方法,但现有解析方法普遍精度有限,且适用范围受限于特定材料、处理条件和试样几何形状。本文提出一种基于机器学习的跨尺寸关联框架:通过温度偏移结合缩放残差投影,将小尺寸测试数据对齐至全尺寸响应的脆-韧转变区域。基于重构的温-能曲线,采用双曲正切模型拟合提取上平台能量(USE)和脆-韧转变温度(DBTT)。该框架在包含389组匹配小尺寸与全尺寸夏比冲击试验的SA533B钢数据集上验证,相比传统方法显著提升相关性,对USE的决定系数R²达0.942,对DBTT的R²达0.892。训练后的模型在推理时无需访问全尺寸数据,适用于材料监查、加速辐照测试等小尺寸冲击测试场景。

原文摘要 · Abstract (English)

Reliable correlations of Charpy impact test results between sub-sized and full-sized specimens are essential for structural integrity assessments, particularly in nuclear applications, where spatial constraints and limited material volume restrict specimen size. Although standards such as ASTM A370 and BS 7910 provide guidance on conversion methodologies, and numerous analytical correlation methods have been proposed in prior studies, these approaches generally have limited accuracy and their applicability is often constrained to specific materials, treatment conditions, and specimen geometries. In this study, a Machine Learning (ML)-based framework is proposed for correlating Charpy impact properties across specimen sizes. The proposed approach maps absorbed energy values across the full ductile-to-brittle transition region by applying a temperature shift combined with scaled residual projection, to align sub-sized test data with full-sized response. From the resulting temperature-energy profiles, the correlated values for upper shelf energy (USE) and ductile-to-brittle transition temperature (DBTT) are extracted by fitting data with a hyperbolic tangent model. The framework is validated using a dataset comprising 389 matched sub-sized and full-sized Charpy impact tests on SA533B steel. This ML-based approach demonstrates an improved correlation performance relative to conventional analytical methods, achieving R2 values of 0.942 for USE and 0.892 for DBTT. The trained ML models do not require access to full-sized Charpy data during inference, making this approach suitable for material surveillance programs, accelerated irradiation testing, and other applications involving small-size Charpy impact testing.

机器学习冲击性能核材料数据映射

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