用LSTM建模挖机闭环行为,实现仿真到现实的高效迁移。
Learning a System-Level Surrogate for Hydraulic Excavators: A Simulation-to-Real LSTM Approach

- 将挖机视为输入输出系统,用LSTM学习其闭环响应。
- 仿真与实机测试均实现高保真角速度与长期轨迹复现。
- 适配真实数据不一致性,适合自动化算法快速开发。
自主液压挖机研发受限于实物设备稀缺和真实实验成本高昂。本文提出一种基于长短期记忆网络(LSTM)的仿真到现实框架,构建系统级数字孪生模型。不建模内部动力学,而是将挖机视为输入-输出映射,训练其在相同控制输入下复现闭环行为。方法首先在MuJoCo仿真环境中验证,随后迁移到真实挖机。针对真实数据测量不一致问题,引入基于自适应卡尔曼滤波的一致性感知状态估计方法。实验表明,所学代理模型在闭环自回归评估中对角速度和长期轨迹均实现高保真复现。结果证明该模型可作为仿真与物理系统的即插即用替代方案,支持挖掘自动化算法的规模化、高效开发。
原文摘要 · Abstract (English)
Developing autonomous hydraulic excavators is constrained by limited access to physical machines and the high cost of real-world experimentation. This paper proposes a simulation-to-real framework for learning a system-level digital surrogate using Long Short-Term Memory (LSTM) networks. Instead of modeling internal dynamics, the excavator is treated as an input-output operator, and the surrogate is trained to reproduce its closed-loop behavior under identical control inputs. The approach is first validated in a MuJoCo simulation environment and then transferred to a real excavator. To address measurement inconsistencies in real-world data, a consistency-aware state estimation method based on adaptive Kalman filtering is introduced. Experimental results demonstrate that the learned surrogate achieves high fidelity in both angular velocity and long-horizon trajectory reproduction under closed-loop autoregressive evaluation. These results confirm that the proposed model can serve as a drop-in surrogate for both simulation and physical systems, enabling scalable and efficient development of excavation automation algorithms.
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