用合成数据解决齿轮质检中缺陷样本少的难题。
A Synthetic 3D Gear Dataset for Manufacturing Quality Inspection (MFGNet-Gear)

- 通过参数化建模生成24000个带缺陷的齿轮3D模型。
- 每种齿轮与质量等级组合有500个实例,数据均衡可训练深度学习模型。
- 适合做工业质检、点云分析和生成式数据研究的人使用。
智能制造中的质量控制正依赖数据驱动方法,特别是深度学习来自动化零部件检测。三维计量技术的发展使得尺寸精度、表面质量和形状一致性可实现精细化评估。然而,基于点云的深度学习检测方法需要大量标注数据,涵盖多种零件设计和缺陷类型,而真实缺陷数据稀缺且标注成本高,导致类别不平衡,影响模型性能,尤其难检测罕见缺陷。合成数据生成(SDG)为解决此问题提供了可能,可通过生成大规模、平衡且完全标注的数据集来应对。但将该技术应用于精密部件时,需以参数化方式表示零件几何和缺陷形态,实现设计与质量的协同变化。本文介绍MFGNet-Gear,一个公开可用的合成3D数据集,包含12种齿轮设计、4种质量等级,共24,000对多边形网格与点云数据,每种组合500个实例。齿轮几何通过参数化CAD软件生成,尺寸参数扰动±0.0254毫米,缺陷参数从代表缺陷形态的概率分布中采样。每个网格使用Open3D均匀采样100,000个点,以N×3坐标文本文件存储。元数据标签标记齿轮设计与质量等级,支持零件设计分类、几何缺陷检测、表征学习及数据集基准测试。MFGNet-Gear提供开源的3D计量深度学习数据集,其生成流程可复现并扩展至其他零件设计。
原文摘要 · Abstract (English)
Quality control in smart manufacturing increasingly relies on data-driven methods, particularly deep learning, to automate the inspection of manufactured parts. Recent advances in three-dimensional (3D) metrology have enabled fine-scale assessment of dimensional accuracy, surface quality, and shape conformity. However, deep learning methods for point-cloud-based inspection require large volumes of labeled data covering part designs and defect types, which are costly and time-consuming to obtain. Moreover, defective parts are intrinsically rare in mass production, and the resulting class imbalance can degrade model performance and make rare defect types difficult to detect. Synthetic data generation (SDG) offers a promising approach to address these challenges by producing large, balanced, and fully annotated datasets. Yet, applying SDG to precision components requires representing part geometry and defect morphology parametrically, so that design and quality can be co-varied. This article describes MFGNet-Gear, a publicly available synthetic 3D dataset comprising 24,000 paired polygon meshes and point clouds across 12 gear designs and 4 quality classes, with 500 instances per design-quality combination. Gear geometries are generated with parametric computer-aided design software, with dimensional parameters perturbed by $\pm$0.0254 mm and defect parameters sampled from distributions representing defect morphologies. For each mesh, 100,000 points are uniformly sampled using Open3D and stored as N $\times$ 3 coordinate text files. Metadata labels identify the gear design and quality class, supporting part design classification, geometric defect detection, representation learning, and dataset benchmarking. MFGNet-Gear provides an open-source dataset for deep learning-based 3D metrology, with a reproducible generation pipeline extensible to additional part designs.
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