arXiv:2608.08363eess.SYcs.LG2026-08中稿 · the Annual Confere…被引 1

用物理模型+神经网络,实时监测碳化硅功率模块老化状态。

Physics-Informed Condition Monitoring of SiC Power Modules

论文配图:Physics-Informed Condition Monitoring of SiC Power Modules
图 1 · 摘自论文原文
  • 用温度波动和损伤累积构建可解释的退化特征
  • 误差比纯数据驱动方法降低70%,跨验证稳定
  • 适合嵌入式部署,对异常波动有鲁棒性

碳化硅(SiC)功率模块在汽车牵引逆变器中应用日益广泛,健康状态监测对防止在役故障至关重要。尽管已按AQG 324标准完成大量验证,但尚无统一的在场健康评估方法:基于失效机理的寿命模型缺乏实时性,纯数据驱动架构需大量标注数据且泛化能力差,而物理信息框架又过于复杂难于嵌入部署。本文研究采用烧结封装的SiC MOSFET模块,该封装抑制了焊料退化,表现出与以往研究不同的老化行为。正向导通电压 $V_{DS}$ 呈现多阶段特征,引线键合脱离事件引发突变且非单调的扰动。提出一种融合三要素的监测框架:首先,以结温波动、平均结温及Miner规则累加器生成物理信息特征,编码退化历史;其次,通过梯度惩罚正则化施加单调性约束,引入退化方向的物理先验;第三,采用重尾输出分布替代点估计,提升对键合脱离导致的分布外方差的不确定性校准能力。在Infineon Technologies提供的工业级功率循环数据集上,严格交叉验证下对比多种神经网络结构。完整配置相比纯数据驱动基线,平均绝对误差降低约70%,且各折次表现稳定,同时保持轻量,适用于嵌入式部署。

原文摘要 · Abstract (English)

Silicon carbide (SiC) power modules are increasingly deployed in automotive traction inverters, where condition monitoring is essential to prevent in-service failures. Despite extensive qualification under AQG 324, no consolidated approach exists for in-field health state estimation: physics-of-failure lifetime models lack real-time applicability, purely data-driven architectures require large labeled datasets and generalize poorly, and physics-informed frameworks remain too demanding for embedded deployment. We address SiC MOSFET modules assembled with sintered packaging, which suppresses solder degradation and produces aging behavior distinct from previously studied devices. Instead of the smooth quasi-exponential drift of solder-based modules, the forward voltage drop $V_{DS}$ exhibits multi-regime profiles, with wirebond liftoff events introducing abrupt, non-monotonic perturbations. We propose a condition monitoring framework combining three elements. First, physics-informed features replace raw sensor signals with cumulative damage indicators derived from junction temperature swing, mean junction temperature and a Miner rule accumulator, encoding degradation history in an interpretable form. Second, a monotonicity constraint enforced by gradient penalty regularization embeds the expected degradation direction as a physics-guided prior. Third, a heavy-tailed output distribution replaces the point estimate, giving calibrated uncertainty robust to the out-of-distribution variance introduced by liftoff. On an industrial power cycling dataset from Infineon Technologies, several neural architectures are compared under a strict cross-validation protocol. The full configuration reduces mean absolute error by approximately 70% over purely data-driven baselines and stays stable across all folds, while remaining lightweight enough for embedded deployment.

功率模块条件监测物理信息嵌入式

Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。