arXiv:2608.13937stat.MLcs.LG2026-08

用深度学习实现工业质检与故障定位,提升效率还省成本

Deep Vision in Smart Manufacturing: MODERN Framework for Intelligent Quality Monitoring and Diagnosis

论文配图:Deep Vision in Smart Manufacturing: MODERN Framework for Intelligent Quality Monitoring and Diagnosis
图 1 · 摘自论文原文
  • 基于残差网络构建缺陷概率监控图,实时判断产品是否异常
  • 通过迁移学习精准定位缺陷区域,小样本下仍保持高精度
  • 理论证明最优收敛率,适合数据少的工厂场景

智能制造系统部署大量传感器、成像设备和计算机,支持各模块实时通信与智能管理。本文提出MODERN框架,融合深度学习技术实现质量监控与故障隔离。采用Inception残差神经网络架构,构建用于监测产品缺陷概率的控制图;同时提出基于迁移学习的故障区域估计器,精准识别缺陷位置。针对训练数据不足的问题,设计仅需少量样本的迁移监控方法,并引入假设检验量化方法适用性。理论上,建立了缺陷概率估计与故障诊断的极小极大最优收敛率。实验表明,该方法在模拟与真实数据上均优于现有先进方法。研究揭示一个反直觉结论:持续升级监测设备未必带来最优收益,成本需权衡。

原文摘要 · Abstract (English)

Smart manufacturing processes are often installed with a large number of sensors, imaging devices and computers, which not only enable instant communication across various modules of a production system but also aid in intelligent manufacturing management. In this paper, we introduce MODERN, a deep learning framework for quality monitoring and fault isolation, which integrates these enhanced capabilities into the practice of industrial quality control. Using the architecture of an inception residual neural network, we develop a control chart that monitors the likelihood of a product containing defects. We also propose a faulty region estimator that identifies the defective area using transfer learning. To extend our framework to cases where there are not sufficient training data, we suggest a transfer monitoring technique that requires only a small sample size and a hypothesis testing approach for quantitatively assessing the applicability of our method. Theoretically, we establish the minimax optimal convergence rate for both our defect likelihood estimation and fault diagnosis. Our results lead to a seemingly counter-intuitive managerial implication - it may not always be in a manufacturer's best interests to keep upgrading its monitoring equipment regardless of the cost. Empirically, we demonstrate the superior performance of our method in comparison with a state-of-the-art approach using both simulated experiments and real data.

工业质检深度学习迁移学习缺陷检测

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