arXiv:2608.18431cs.CEcs.LG2026-08被引 9

优化3D打印参数以提升塑料丝之间结合力,兼顾不确定性影响。

Process Optimization Under Uncertainty for Improving the Bond Quality of Polymer Filaments in Fused Filament Fabrication

论文配图:Process Optimization Under Uncertainty for Improving the Bond Quality of Polymer Filaments in Fused Filament Fabrication
图 1 · 摘自论文原文
  • 结合热传导与烧结模型,评估打印层间结合质量。
  • 量化随机与认知不确定性对结合力的影响,提升预测可靠性。
  • 用实验验证模型与优化结果,适合制造质量控制研究者。

本文提出一种计算框架,用于优化熔融挤出成型(FFF)中影响塑料丝间结合质量的工艺参数。通过瞬态热传导分析估算丝材温度分布,并结合烧结颈生长模型评估相邻丝材界面的结合质量。为实现主动质量控制,需准确预测制造过程的变异性,但现有模型受假设和近似影响。本文系统量化了结合质量预测中来自随机与认知不确定性的贡献,并将不确定性及模型偏差纳入参数优化。基于Sobol指数的方差敏感性分析,揭示各不确定性源对结合质量的影响程度。构建高斯过程(GP)代理模型,用于计算并包含模型偏差。通过物理实验校准与验证物理模型及最优解。结果表明,所提出的不确定性下参数优化方法显著提升了FFF产品中相邻丝材间的结合质量。

原文摘要 · Abstract (English)

This paper develops a computational framework to optimize the process parameters such that the bond quality between extruded polymer filaments is maximized in fused filament fabrication (FFF). A transient heat transfer analysis providing an estimate of the temperature profile of the filaments is coupled with a sintering neck growth model to assess the bond quality that occurs at the interfaces between adjacent filaments. Predicting the variability in the FFF process is essential for achieving proactive quality control of the manufactured part; however, the models used to predict the variability are affected by assumptions and approximations. This paper systematically quantifies the uncertainty in the bond quality model prediction due to various sources of uncertainty, both aleatory and epistemic, and includes the uncertainty and the model discrepancy in the process parameter optimization. Variance-based sensitivity analysis based on Sobol indices is used to quantify the relative contributions of the different uncertainty sources to the uncertainty in the bond quality. A Gaussian process (GP) surrogate model is constructed to compute and include the model discrepancy within the optimization. Physical experiments are conducted for calibration and validation of the physics model and also for validation of the optimum solution. The results show that the proposed formulation for process parameter optimization under uncertainty results in high bond quality between adjoining filaments of the FFF product.

3D打印工艺优化不确定性建模结合强度

Thank you to arXiv for use of its open access interoperability. PaperDance 不是 arXiv 官方产品;中文卡片由大模型生成,请以原文为准。