不同测量仪可能对同一零件给出相反合格判定,需评估容忍度影响。
Tolerance-Dependent Inspection Disagreement Between a Fixed CMM and a Portable Articulated-Arm CMM
- 比较固定式与便携式三坐标仪在温控条件下的测量差异
- 4个形位公差均跨越10μm限值,6个尺寸差异平均达6.57μm
- 提出容忍度图谱,指导仪器替换前的等效性验证
固定式坐标测量机(CMM)与便携式关节臂式CMM常被用于相同检测任务,但其标称精度无法说明更换仪器是否保持零件判定一致。问题不仅在于两者结果差异大小,更在于该差异是否跨越公差边界。本文在20 °C和30 °C条件下,对圆柱、立方体和球面特征进行了测量记录,剔除重复数据及信息不足的粗糙度样本后,保留6个尺寸与4个形位特征。对于每个尺寸特征,两系统均值距标称值的距离定义了导致判别相反的精确公差区间;固定式仪器在两种温度下均比关节臂式高约11.2 μm。所有4个形位特征均落在10 μm上限的两侧。尺寸差异区间重叠显著,平均宽度分别为20 °C时6.573 μm、30 °C时4.995 μm。结果表明,仅看平均差异无法衡量替换风险。所提容忍度图可识别出仪器选择会改变检测标签的特征-公差组合,提示此类场景需开展受控等效性研究及任务特定不确定性评估。
原文摘要 · Abstract (English)
Fixed coordinate measuring machines (CMMs) and portable articulated-arm CMMs are often assigned to the same inspection task, but their nominal accuracy specifications do not show whether a change of instrument will preserve the disposition of a part. The question is not simply how far the two results differ, but whether that difference crosses the tolerance boundary. We examined this issue with recorded measurements of cylindrical, cubic, and spherical features under nominal 20 °C and 30 °C conditions. Repeated records and two roughness profiles without sufficient acquisition information were removed, leaving six dimensional and four form profiles. For each dimensional feature, the distances of the two system means from nominal define the exact tolerance interval in which the systems receive opposite direct labels. The fixed-CMM stream was approximately 11.2 μm higher than the articulated-arm stream at both conditions. All four form profiles fell on opposite sides of the recorded 10 μm upper limit. The dimensional disagreement intervals also overlapped strongly; their mean widths were 6.573 μm at 20 °C and 4.995 μm at 30 °C. The results clarify why an average difference between instruments is not, by itself, a measure of substitution risk. The proposed tolerance map identifies the feature-tolerance combinations for which instrument choice can change the recorded inspection label and, therefore, where a controlled equivalence study and a task-specific uncertainty budget are needed before substitution.
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