arXiv:2608.21967cs.CV2026-08中稿 · International Conf…

用扩散模型生成缺陷样本,提升小样本下的视觉检测可信度。

Trustworthy Visual Quality Inspection under Data Scarcity in Manufacturing

论文配图:Trustworthy Visual Quality Inspection under Data Scarcity in Manufacturing
图 1 · 摘自论文原文
  • 用扩散模型合成缺陷图像缓解数据稀缺问题。
  • 引入贝叶斯分类器,对不确定样本转交人工判断。
  • 全流程分阶段检查,提升工业质检的可靠性与可部署性。

制造业自动化视觉检测旨在替代耗时且不一致的人工检查,其经济价值取决于决策是否足够可信,从而在常规环节实现自动化,仅将模糊案例留给人工处理。生产线上缺陷样本稀少,因工艺优化以产出良品为主,导致仅基于真实数据训练的学习型检测器性能受限。此外,硬标签输出缺乏置信度估计带来非对称成本:误拒浪费良品,误放可能使缺陷在产线中持续传递。本文通过扩散模型生成合成缺陷样本缓解数据稀缺,并采用贝叶斯分类器对不确定样本进行拒判并移交人工,而非错误分类。上述组件嵌入分阶段、互补的检查流程中。我们评估了合成数据对真实缺陷分类与定位的影响,并在三个层面检验系统可信度:决策结果、合成数据质量及整体流程结构。本工作进展报告初步结果显示,在数据稀缺条件下,结合扩散生成缺陷与不确定性感知分类,可显著降低构建可信可部署检测模型的成本。

原文摘要 · Abstract (English)

Automated visual inspection in manufacturing aims to replace slow and inconsistent manual checks, but its economic value depends on whether its decisions can be trusted enough to automate routine inspection while reserving human expertise for ambiguous cases. In production-line settings, defective samples are scarce, since the process is optimized to produce good parts, which limits any learning-based inspector trained on real data alone. Compounding this, defect decisions emitted as hard labels with no confidence estimate carry an asymmetric cost: a false reject wastes a good product, while a false accept may increase the risk of undetected defects progressing through the production process. We address both problems by mitigating data scarcity through the generation of synthetic defective samples with a diffusion model, and meeting the need for confidence-aware decisions with a Bayesian classifier that defers ambiguous units to human review rather than misclassifying them. These components are embedded in a staged pipeline of successive, complementary checks. We evaluate how synthetic augmentation affects classification and localization on a test set of real defects, and examine the system's trustworthiness at three points: the decision, the synthetic data, and the pipeline structure. This work-in-progress reports preliminary results suggesting that diffusion-generated defects, combined with uncertainty-aware classification, can lower the cost of reaching a trustworthy, deployable inspection model under data scarcity.

视觉检测扩散模型小样本工业质检

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