arXiv:2608.22937cs.CV2026-08

用语义分割和轮廓特征检测PCB插针错位,准确率高达99%以上。

Quality Inspection of Printed Circuit Board Pin Insertion via Semantic Segmentation and Board-Level Feature Extraction

论文配图:Quality Inspection of Printed Circuit Board Pin Insertion via Semantic Segmentation and Board-Level Feature Extraction
图 1 · 摘自论文原文
  • 先用U-Net分割插针轮廓,再提取板级特征
  • 在工业数据上达0.990的ROC-AUC,公开数据上达1.000
  • 适合工厂自动化质检,对不同图像风格都有效

印刷电路板(PCB)组装中的质量控制对确保电子产品的可靠性至关重要。检测插针插入过程或之后的错位仍是极具挑战性的任务。本文提出一种自动缺陷检测方法,用于识别PCB上错误插入的插针。该方法结合U-Net架构的语义分割、基于轮廓的特征提取与逻辑回归进行板级通过/失败分类。利用分割掩码生成单个插针的轮廓表示,从中提取板级特征(如平均轮廓大小),并用于训练逻辑回归分类器。我们在两个数据集上评估该方法:一个来自工业环境的真实世界PCB图像集,以及一个公开的、视觉特征差异显著的PCB插针检测数据集。为验证有效性,与新引入到插针检测领域的异常检测技术PatchCore,以及基于实例分割的插针检测方法进行了对比。所提方法在工业数据的随机测试集上达到0.990的受试者工作特征曲线下面积(ROC-AUC),在公开数据集上达到1.000,表明通过与失败板之间具有极强的分离能力。结果表明,该方法在工业环境中具备成为自动化插针检测方案的潜力,并在经过特定数据集训练后,对视觉特征差异显著的数据集仍表现优异。

原文摘要 · Abstract (English)

Quality control during printed circuit board (PCB) assembly is a critical step in ensuring reliable electronic products. Detecting misaligned pins during or after pin insertion remains a particularly challenging inspection task. This paper presents an automated defect detection method for identifying incorrectly inserted pins on PCBs. The proposed pipeline combines semantic segmentation using a U-Net architecture with contour-based feature extraction and logistic regression for board-level pass/fail classification. Segmentation masks are used to derive contour representations of individual pins, from which board-level features -such as average contour size- are extracted and used to train a logistic regression classifier. We evaluate the method on two datasets: an industrial collection of real-world PCB images, and a publicly available PCB pin-inspection dataset with substantially different visual characteristics. To assess the effectiveness of the proposed approach, a comparison against PatchCore, an anomaly detection technique new to be applied to pin inspection, as well as instance segmentation-based pin detection is made. The developed method achieved Area Under the Receiver Operating Characteristic Curve (ROC-AUC) values of 0.990 on a random test set split from the industrial data and 1.000 on the public dataset indicating strong separation between pass and fail boards. The results indicate that the proposed approach is a promising candidate for automated pin inspection in industrial environments and achieves strong performance on datasets with substantially different visual characteristics after dataset-specific training.

缺陷检测语义分割PCB质检工业视觉

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