arXiv:2608.29146cs.RO2026-08

通过优化应变能分布,实现机器人系统级轻量化与性能提升。

Systematic Lightweight Method for Robotics Based on Strain Energy Distribution Optimization

论文配图:Systematic Lightweight Method for Robotics Based on Strain Energy Distribution Optimization
图 1 · 摘自论文原文
  • 以单位质量应变能均布为准则,分解系统设计目标。
  • 实现轻量化同时提升刚度与抗振性,减重超20%且刚度增益显著。
  • 适合需要多工况、多材料轻量设计的复杂机械系统研发者。

服务机器人需具备轻量化以保障安全、灵活性和节能。作为复杂机械系统,机器人包含大量组件,面临多种工作构型与载荷环境,实现系统级最优设计至关重要但挑战巨大。本文提出一种基于应变能分布优化的新方法:首先证明最优轻量化系统中单位质量应变能应均匀分布;据此可将系统级问题解耦,按各部件应变能分配设计目标,再分别采用尺寸、拓扑或材料优化等方法独立优化各部件。该方法在系统层面实现全局优化,计算复杂度却保持在部件级别,可同步实现减重与机械性能提升。以任意设计的机械臂为例,在多材料、多工况及振动性能约束下验证了其有效性,实现重量显著降低(>20%)并同步提升刚度与动态性能。

原文摘要 · Abstract (English)

Service robots work with people and are highly expected to be lightweight for safety, agility and energy conservation. As a complex mechanical system, a robot consists of a large number of components and has various working configurations and load environments. An effective method for achieving system-level optimal robot design is a crucial requirement, but it poses significant challenges. In this study, we introduce a novel approach to optimize the distribution of strain energy, which can significantly improve the effectiveness of systematic optimization in a complex system. First, we present and demonstrate that the strain energy per unit mass should be uniformly distributed in an optimal lightweight mechanical system. Based on this criterion, the system-level problem can be decoupled and the design objective of each part can be assigned based on the strain energy. Then, each part can be optimally designed separately according to its specific circumstances by using different approaches, such as size optimization, topological optimization, and material optimization. In this way, the optimization is at the system level, while the computational complexity is at the part level. Weight reduction and improvements in mechanical properties can be obtained simultaneously. As an example, this method is applied to an arbitrarily designed robotic arm, and its effectiveness is further demonstrated in the cases of lightweight with stiffness improvement, considering multiple materials, multiple working conditions, and vibration performance.

轻量化设计应变能机器人优化拓扑优化

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