arXiv:2609.02003cs.RO2026-09

轻量化低剖面膝关节假肢实现高扭矩精准控制,提升截肢者行走体验。

Design and Validation of a Lightweight, Low-Profile Powered Knee Prosthesis with Quasi-Direct Drive Actuation

  • 采用两级传动优化设计,结合热力与结构仿真,实现轻量化与高扭矩输出。
  • 实测峰值扭矩达145牛·米,背驱扭矩仅1牛·米,运动控制精度高。
  • 在步态和起坐测试中表现接近健全人水平,适合不同残障程度用户。

全主动膝关节假肢可执行受控的正功输出,减少用户在高强度活动中的代偿行为。相比传统高减速比驱动器,准直接驱动(QDD)装置具备更优的扭矩控制、可逆性及低噪音特性,但此前的原型机过于笨重,难以商业化。本文提出一种新型轻量化(2.6公斤)、低剖面(24.5厘米)的QDD膝关节假肢。通过优化18:1的双级传动机构,并结合热力学与结构有限元分析,显著降低设备质量,同时实现145牛·米峰值扭矩。台架测试验证了其高输出扭矩、低背驱扭矩(1牛·米)及精确的位置与扭矩控制能力。三位截肢患者(不同K级)在平地行走和起坐转换中表现出仿生运动学,其最大伸膝扭矩在正常人参考值一个标准差内。该设计在质量、尺寸、峰值扭矩和噪声方面达到或优于主流商用产品,确立了新兴QDD假肢的临床可行性,有望为用户带来更优动态性能。

原文摘要 · Abstract (English)

Fully-powered knee prostheses, unlike traditional passive knees, can perform controlled positive work, reducing the need for compensatory behaviors by users during energy-intensive activities. While quasi-direct drive (QDD) actuators provide superior torque control, backdrivability, and acoustic noise properties compared to traditional highly-geared actuators, prior QDD prototypes have been too heavy and bulky for commercial translation. In this work, we present the design and validation of a new lightweight (2.6 kg) and low-profile (24.5 cm tip-to-tip build height) QDD knee prosthesis. By optimizing an 18 to 1 two-stage transmission alongside thermal and structural finite-element analyses, we significantly reduce device mass while enabling a peak torque of 145 Nm. Through benchtop tests, we validate the device's high output torque, low backdrive torque (1 Nm), and its precision position and torque control capabilities. We also demonstrate biomimetic kinematics and peak knee extension torques (within one standard deviation of able-bodied references) during both level-ground walking and sit-stand transitions performed by three participants with transfemoral amputation and varying K-levels. By meeting or improving upon the mass, build height, peak torque, and acoustic noise of a leading commercial powered knee, this work establishes the clinical viability of emerging QDD prostheses that promise improved dynamic performance for their users.

假肢驱动系统康复工程

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